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16

Installation

Installation

5.4 

External module & balancing plate

Maintaining a list of the wheel module numbers and location on the vehicle is 

required for proper ECU programming:

 

– Assign each wheel module to the designated wheel.

 

– Enter each wheel module ID on the paper form (form can be found in the 

appendix of this manual).
Wheel modules are always mounted on the outside wheels.

 

– Check which position of the wheel module is suitable for connecting the 

PA tube to the wheel module and the valve

see chapter „5.5 PA tubes“ on 

page 16.
The wheel module should be positioned as close as possible to the tire 

valve. The minimum length of the PA tube from valve to external wheel 

module should be 10 cm.
The PA tube should be guided to the tire valve without stretching, 

deformation or twisting.

 

– Remove the wheel nuts on which the external modules and balancing plates 

are to be mounted.  The vehicle does not need to be jacked up when only 

four wheel nuts are removed.

 

– If necessary, also remove the rim protecting ring.

 

– Position the wheel module and the balancing plate on the wheel bolts.

The wheel modules should be located directly opposite the balancing plates, 

except on twin tires where no balancing plates are required. 
Twin tires: Both wheel modules should be mounted on the outer wheel. The 

wheel modules should be located directly opposite each other. 

 

– Screw the wheel nuts back on.

 

Tighten the wheel nuts with the torque specified by the vehicle manufacturer.

 

Inflate tires to proper air pressure according to manufacturer or fleet 

recommendations.

5.5 

PA tubes

CAUTION

Increased wear due to incorrect installation

With tubes that rest on the edge of enclosures there 

is increased wear due to vibrations. This might lead 

to leakages.

 

PA tubes need to be installed such that they 

neither exert tensile or compressive stress on 

connections nor rest on the rim.

 

Avoid excess lengths to prevent undesired 

vibrations.

 

Avoid moisture in the PA tube or at the pressure 

port of the external sensor.

 

– Hold the PA tube with the connection to the tire valve.

 

– Hold the other end of the PA tube to the wheel module.

Summary of Contents for OptiTire

Page 1: ...INSTALLATION MANUAL OptiTireTM TIRE PRESSURE MONITORING SYSTEM...

Page 2: ......

Page 3: ...ition 1 This publication is not subject to any update service You will find the current version on the internet at http www wabco info 8150102303 2016 WABCO Europe BVBA All rights reserved WABCO The r...

Page 4: ...10 5 Installation 11 5 1 Safety information 11 5 2 Pre installation checklist 11 5 3 ECU 12 5 3 1 Trailer 12 5 3 2 Truck 14 5 4 External module balancing plate 16 5 5 PA tubes 16 5 6 Display 17 6 ECU...

Page 5: ...WABCO online product catalogue INFORM provides you with convenient access to the complete technical documentation All documents are available in PDF format Please contact your WABCO partner for printe...

Page 6: ...world s leading original equipment manufacturers and disposes of the experience and capacitive capability required to also satisfy the most stringent production standards The quality of every genuine...

Page 7: ...e systems diagnostic and support technology Your direct contact to WABCO In addition to our online services trained members of staff are there to help you at our WABCO Service Partners to directly ans...

Page 8: ...of the respective company as well as regional and national regulations Make provisions for a safe work environment Only trained and qualified technicians are allowed to perform work on the vehicle Use...

Page 9: ...Operation is subject to the following two conditions 1 This device may not cause interference and 2 This device must accept any interference including interference that may cause undesired operation...

Page 10: ...10 Components 4 Components FIGURE NAME OF COMPONENT ECU External wheel sensor WM2 ECU bracket WABCO Display Balancing plate PA tube Adapter Wiring harness truck Wiring harness trailer example...

Page 11: ...unsecured vehicle Vehicles not secured may roll away during the assembly This might lead to severe injuries or even death Secure the vehicle against rolling away before carrying out work on the vehic...

Page 12: ...or down The ECU should be parallel to the main frame in line with the driving direction The housing of the ECU must have clearance at the front and back surfaces to ensure the proper reception of sign...

Page 13: ...13 Installation Trailer wiring LEGEND A ECU via adapter cable with WABCO part number 894 600 001 2 B Brown Ground C Red 12 V 24 V D White Stop light E Diagnosis...

Page 14: ...reless connection to the trailer is not shielded off by the coupling The housing of the ECU must have clearance at the front and back surfaces to ensure the proper reception of signals from the wheel...

Page 15: ...sis C Vehicle electrical system D ECU via adapter cable with WABCO part number 894 600 001 2 E external F internal Cable set assignment PIN NO CONNECTOR PIN ASSIGNMENT CABLE COLOUR 5 PIN CABLE COLOUR...

Page 16: ...emoved If necessary also remove the rim protecting ring Position the wheel module and the balancing plate on the wheel bolts The wheel modules should be located directly opposite the balancing plates...

Page 17: ...wheel module opening After pressing with force the PA tube is locked in position and can then only be removed again after unscrewing the brass screw connection V203 Using the marking check if the PA...

Page 18: ...rnal modules Click Continue Enter the wheel module IDs and recommended tire pressure Click Continue after module IDs and tire pressures have been entered Click Continue if no additional warning lamp s...

Page 19: ...19 Appendix 7 Appendix 7 1 Wheel module ID numbers Make a record of wheel module ID numbers by noting the IDs and or attaching ID stickers at each wheel location...

Page 20: ...20 Appendix...

Page 21: ...21 Appendix...

Page 22: ...Appendix 22 7 2 Circuit diagram...

Page 23: ......

Page 24: ...is headquartered in Brussels Belgium and has 11 000 employees worldwide For more information visit www wabco auto com WABCO NYSE WBC is a leading innovator and global supplier of technologies that im...

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