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vwr.com      I Instruction manual VWR® A Water System

 

 

 

Table of Contents

 

1 INTRODUCTION 

1.1 System Exterior 
1.2 Product Features 
1.3 Main Applications 
1.4 Specifications 
1.5 Operation Principles 
1.6 Technical Specifications 

2 INSTALLATION 

2.1 Installation Site Requirements 
2.2 Feed Water Requirements

 

2.3 Feed Water Quality Measurements 
2.4 Installation 

3 SYSTEM STARTUP AND OPERATION 

3.1 Check List Prior to System Startup 
3.2 System Initial Startup 
3.3 System Setting-up 
3.4 Information Menu 
3.5 Maintenance Menu

 

4 DISPENSING WATER 

4.1 Dispensing RO Water 
4.2 Dispensing UP Water

 

4.3 Adjusting Dispense Rate 
4.4 Volumetric Dispensing 

5 MAINTENANCE 

5.1 Basic Alerts 
5.2 Basic Alarms 
5.3 System Cleaning

 

5.4 Replacing Consumables 
5.5 History Inquiry and Export 

6 PARTS AND ORDER INFORMATION

 

7 TECHNICAL SERVICE 
8 WARRANTY 
9 DISPOSAL 

 

       

 

Summary of Contents for Avantor 171-1249

Page 1: ...Version 3 Issue 08 2021 VWR A Water System INSTRUCTION MANUAL European Catalogue Numbers 171 1249 VWR A Water System 171 1250 VWR A Water System with TOC...

Page 2: ...of Manufacturer Europe VWR International bv Researchpark Haasrode 2020 Geldenaaksebaan 464 B 3001 Leuven 32 16 385011 be vwr com UK Importer VWR International Ltd Hunter Boulevard Magna Park Lutterwo...

Page 3: ...ality Measurements 2 4 Installation 3 SYSTEM STARTUP AND OPERATION 3 1 Check List Prior to System Startup 3 2 System Initial Startup 3 3 System Setting up 3 4 Information Menu 3 5 Maintenance Menu 4 D...

Page 4: ...oroughly for its instructions on installation use and maintenance Proper installation use and maintenance guarantee the continuous flow of high quality ultrapure water Please contact us or your local...

Page 5: ...SB Port 9 SD card slot Description of the system The VWR A manages the production and distribution of ultrapure water and RO water from tap water It consists of three main units Main System manages th...

Page 6: ...urification cartridge is filled with media to remove trace ions and organics Built in 185 254 nm dual wavelength lamp reduces TOC level in ultrapure water Various final filters optional can ensure ult...

Page 7: ...lications HPLC High Performance Liquid Chromatography mobile phase preparation Preparation of reagent blank solution As sample diluents for GC HPLC AA ICP MS and other analytical techniques Preparatio...

Page 8: ...inal filter or Bio filter Microorganism 0 01 cfu mL with a 0 2 m final filter or Bio filter Pyrogen Content 0 001 EU mL with Bio filter RNAses 0 5 pg mL with Bio filter DNAses 10 pg mL with Bio filter...

Page 9: ...h UV lamp to destroy trace organic pollutants in water then through a polishing cartridge to remove the last trace of ions then a 0 2 m final filter to the outlet VWR A Water Flow Diagram No Descripti...

Page 10: ...nnel A Feed Water 1 1999 S cm Channel B RO 1 199 S cm Channel C UP 1 18 2 M cm Channel D HP 1 18 2 M cm Pressure Range 0 1 6 MPa Flow Meter Range 1 30 L min Temperature Range 0 100 Temperature Compens...

Page 11: ...s above 6 0 bar needs to install an external pressure regulator Conductivity at 25 C 1000 S cm pH 4 10 Water temperature 5 45 Total dissolved solids TDS 500 ppm Total Organic Carbon TOC 2000 ppb Hardn...

Page 12: ...Guide 1 2 4 2 System Structure and Flow Diagrams 2 4 2 1 Main System Back Side View Illustration of water inlets and outlets No Label Description Tubing Diameter Connect to A HP Dispenser A For pure...

Page 13: ...he booster pump control line Feed pump optional 4 Power Power cord port Power adapter 5 Prefilter Sensor For backwash signal line Prefilter optional 6 Overflow Sensor For overflow sensor signal line N...

Page 14: ...tion manual VWR A Water System 2 4 2 2 VWR A External Connection Diagram Red Line Electrical loop Blue Line Water loop Power supply HP dispenser Tap water Feed valve RO Drain Leak detector UP dispense...

Page 15: ...Operating voltage 24 V DC Cable length 3 M to solenoid valve Fitting 1 2 female BSP Inlet 8 mm quick connector Outlet Method of water leak detection Conductivity Put the sensor near the water system O...

Page 16: ...tubing into the inlet of prefiltration device and the other end into the outlet of the feed valve c Similarly cut another appropriate length of 8 mm PE tubing Insert one end of the tubing into the por...

Page 17: ...ith no dispenser base 2 4 4 1 Items included for Dispenser 3 No Description Connect to 1 Touch screen 2 Dispense button 3 Dispenser tubing connector Main system 4 Dispenser cable connector Main system...

Page 18: ...pen the side panels of the main system on both sides Remove the screws as shown below c Remove the corresponding cap from the crossbar Remove the insert block from the cap d Insert the inner block int...

Page 19: ...into the CAN A or CAN B port on the back of the system Pure dispenser Insert the dispenser tubing connectors into the HP Dispenser A port and HP Dispenser B port on the back of the VWR main system re...

Page 20: ...ndle is connected to the base with corrugated pipe 2 Center post 1 With Screw 3 Crossbar 1 4 Accessories bag 1 Including one roll of PVC tubing a male barb connector and an Allen wrench 2 4 4 3 2 Inst...

Page 21: ...Install the tubing and cable as shown in the pictures below Cable Tubing UP Dispenser HP Dispenser Connection of one dispenser for UP water and another dispenser for HP water Connection of multiple di...

Page 22: ...ater inlet on the system Mark as Tap Water In Connect the other end to the tap water Gently pull the tubing outwards to check if the connection is secure c Insert one end of the second 8 mm PE tubing...

Page 23: ...ty of feed water meets minimal requirements Check List Feed water quality Municipal water TDS 500 ppm Conductivity 1000 S cm at 25 C Water temperature 5 45 Pressure 15 90 psi 1 6 bar Feed water connec...

Page 24: ...in a few seconds 3 2 1 Language Setup The language setup menu will show up in the first page Default is English You may choose the language desired and then tap Next to set up Time Date 3 2 2 Time Dat...

Page 25: ...n the box of 0 2 m Final Filter if a 0 2 m final filter is installed Printers supported Epson Dot matrix VWR recommends Epson s TM U330D dot matrix printer Other USB based dot matrix printers may not...

Page 26: ...e 1 RFID tags are either inside consumable packages or for preinstalled UV lamps etc inside USB key package 2 For traceability your User Name is required to install register consumables For a new inst...

Page 27: ...tallation is illustrated below a Remove the right side panel from the system as shown below b Take out the cartridges from their packaging respectively Remove caps on the cartridge s inlet and outlet...

Page 28: ...tem Unlocked position Locked position f Align the cartridge label facing out Insert the cartridge s up end first into the opening on the cartridge adapter then turn the lever handle to the left to loc...

Page 29: ...ure to install other cartridges Install the P pack cartridge to the left side of the system the RO Pack s to the right side Note The control console will display RFID Error and the alarm icon if a pac...

Page 30: ...ms in installation if record in the dispenser is not cleared Press Query will clear such record Tap Reset system will automatically reset the address Tap Config system will automatically configure the...

Page 31: ...minute flush automatically after the system enters into Ready mode at the system starts up for the first time System will enter into production mode after flush The system automatically detects the q...

Page 32: ...lter package b Screw the final filter onto the remote dispenser until finger tight no leak at dispensing Do not over tighten it as it may damage threads c Press the dispense button to flush out gas in...

Page 33: ...to 0 1 L Volumetric dispensing button increase the volume up to 99 9 L Dispense rate down button decrease the rate Dispense rate up button increase the rate up to 2 L min Bar graph shows the relative...

Page 34: ...d temperature RO dispenser displays water conductivity and temperature Section 3 Dispensing set up Recirculation button Volumetric dispensing button decrease the volume down to 0 1 L Volumetric dispen...

Page 35: ...e monitored RO and Temp RO water conductivity temperature and rejection are monitored Feed and Disp Rate Feed water flow rate and UP water dispense rate are monitored Consumables Status Displays detai...

Page 36: ...alarms stop the system from operating to protect the system Alerts appear when a consumable needs to be replaced or a non critical event occurs About Including catalog number serial number production...

Page 37: ...and password in the popup and click login to do the operation The initial manager user name is manager please refer to the password txt file in the USB flash drive for the password Select Language no...

Page 38: ...ration The calibration menu is used to calibrate water dispense rate from the dispenser LCD Change screen brightness and choose energy saving if needed Set the time for screensaver Final Filter Put in...

Page 39: ...you touch the screen Also if activate Audio Alarms the control console will make beeping sounds when alarm s appear s User Setup Manager can add new account to operate the system Tap Add then enter a...

Page 40: ...tered by date and the selected data can be exported Cleaning Sanitization Shows information about the cleaning that is performed on the system Including Cl cleaning and pH cleaning Service Service men...

Page 41: ...pensing UP Water 4 2 1 Tap recirculation icon on the main console or on the dispenser to start recirculation When the resistivity reaches 18 2 M cm press the dispense icon on the monitor or on the dis...

Page 42: ...to enter Wait mode until dispensing water Volume dispensed is displayed at the start button position Volumetric dispensing will stop automatically after completion Note If the interval for dispensing...

Page 43: ...on Date XXXX XX XX It is XX days overdue Please replace it in time so as not to affect the performance of the system CAT NO 171 1258 LOT NO S6PDC0101 Exchange the U Pack and reset 185 UV 500 H Install...

Page 44: ...ejection is below preset value Replace the RO membrane or contact a VWR professional engineer UP Product Resistivity SP UP product resistivity is below preset value Exchange both H Pack and U Pack car...

Page 45: ...t Temperature 5 Contact a VWR professional engineer Cannot dispense water from dispenser It shows In Use Another dispenser connected to the same systems is being used System allows one dispenser worki...

Page 46: ...el b Remove the P Pack cartridge c Install the Cleaning Pack come with each new system Need to add one chlorine pill in to the Cleaning Pack d Tap Cleaning Sanitization on Maintenance Menu to enter se...

Page 47: ...compounds attached to the RO membrane and the alkali cleaning is used to remove adherent organic substances on the RO membrane The Acid cleaning steps are as follows a Switch the system to Standby mo...

Page 48: ...aning Pack d Install the Cleaning Pack to the position of P Pack e Tap Cleaning Sanitization on Maintenance Menu to enter setup menu f Click Start to enter cleaning process Choose Yes on the pop up di...

Page 49: ...ute U Pack Polishing pure water When needed or 12 months Reduce in resistivity of ultrapure water Bio filter Removes pyrogen RNAses and DNAses 3 months Increased pyrogen RNAses and DNAses levels Syste...

Page 50: ...k Release pressure by dispensing some water Install the final filter after installing the cartridge f Tap Install on the pop up dialog to reset the cartridge life 5 4 2 Replacing the UP UV Lamp 185 nm...

Page 51: ...he UV lamp and connect it to the ballast cable connector 4 pin connector as shown in the picture and then gently insert the new UV lamp completely into the chamber g Cap the UV chamber with the black...

Page 52: ...ter into UP outlet firmly and make sure no leaking Dispense UP water to degas Stop UP dispensing installation finished c If a final ultrafiltration cartridge is needed install the device the same way...

Page 53: ...n on the dispenser to dispense water Gas inside the system will be released out of the system Close the Inlet Valve b Remove the system right side panel c Turn the lever on the cartridge adapter to ri...

Page 54: ...reinstall the strainer back into the inlet filter and reinstall the inlet filter back into the Genie main system Note Please confirm the inlet filter needs to be placed in the right direction 5 5 Hist...

Page 55: ...Date to choose the date that need to check Tap Search to check the history data The history data include water quality alarms information dispensing information product information and daily record C...

Page 56: ...the right side of the control console to export the history data as shown above Insert the USB stick to a computer Follow the steps below to read save or print the data for the first time then tap the...

Page 57: ...e file folder Data from the USB stick to open it Choose the data file you wish to check and then open it Tap Operate then choose Convert The data are as shown right You can Save the data in pdf format...

Page 58: ...ack 171 1277 VWR RO pack 16 L H For VWR A two packs need to be replaced every time Pack 171 1283 185 nm UV lamp Each 171 1279 RO booster pump 24 VDC 1 pk Each 171 1280 UP recirculation pump 24 VDC 1 p...

Page 59: ...t has been damaged by accident abuse misuse or misapplication or from ordinary wear and tear If the required maintenance and inspection services are not performed according to the manuals and any loca...

Page 60: ...cling It s also your responsibility to decontaminate the equipment in case of biological chemical and or radiological contamination so as to protect from health hazards the persons involved in the dis...

Page 61: ...nternational Ltd VWR International Northern Ireland Ltd Orion Business Campus Northwest Business Park Ballycoolin Dublin 15 Tel 353 01 88 22 222 Email sales ie vwr com Italy VWR International S r l Vi...

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