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Fuel System

WARNING!

Fire hazard. When carrying out work on the fuel system
make sure the engine is cold. A fuel spill onto a hot
surface or an electrical component can cause a fire.
Store fuel soaked rags so that they cannot cause fire.

Store fuel-soaked rags so that they cannot cause fire.

IMPORTANT:

Always observe the greatest cleanliness during
refueling and work on the fuel system.
Only use the grades of fuel recommended in the fuel
specification.

Draining condensate, fuel system

1 Stop the engine and close the fuel tap.

2 Put a collection vessel under the fuel pre-filter to

collect the condensate and fuel.

3 Open the drain nipple at the bottom of the water

separator.

4 Drain the water contained in the water separator

into the collection vessel.

NOTICE!

Do not drain the water separator

completely.

5 Tighten the drain nipple and open the fuel tap.

6 Start the engine and check there is no fuel leakage

from water separator.

P0002101

Maintenance

61

47711083 09-2018 © AB VOLVO PENTA

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Summary of Contents for TAD570VE

Page 1: ...Operator s manual TAD570VE TAD571VE TAD572VE TAD870VE TAD871VE TAD872VE TAD873VE Combined EPA CARB EU ...

Page 2: ...fornia to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust when operating servicing and maintaining the engine Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Wear gloves or wash your hands frequently when servicing the vessel Do not modify or tamper with the exhaust system Do...

Page 3: ...ngine 35 DCU II Display Control Unit 35 Starting in Extreme Cold 35 Never Use Start Spray 36 Starting Using Auxiliary Batteries 36 Operation 37 Reading the Instruments 37 Alarms 37 Maneuvering 37 Operation at low load 37 Engine Shutdown 39 Before Engine Shutdown 39 Stop the Engine 39 Auxiliary Stop 40 After Engine Shutdown 40 Fault handling 41 Diagnostic Function 41 DCU II Display Control Unit 41 ...

Page 4: ...oolant Draining 68 Charge Air Cooler External Cleaning 68 Cooling System Cleaning 69 Inlet and Exhaust System 71 Filling AdBlue DEF 71 AdBlue DEF Pump Filter Change 74 Electrical System 77 Main switch 77 Electrical Connections 77 Battery 78 Storage 80 Technical Data 82 Engines 82 Lubrication System 83 Oil recommendations 83 Viscosity 83 Fuel System 84 Cooling System 86 Coolant Mixing 86 Water Qual...

Page 5: ...afely and correctly Pay careful attention to the safety instructions included in the manual As the owner of a Volvo Penta engine you become part of a worldwide network of dealers and service workshop that assist you with technical advice service requirements and replacement parts Contact you nearest authorized Volvo Penta dealer for assistance It is possible to buy additional literature about your...

Page 6: ...f not avoided result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious personal injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate personal injury IMPORTANT Indicates a situation which if not avoided could result in property damage NOTICE Used to draw attention to important inf...

Page 7: ... give the engine and engine compartment a visual check before the engine is started and after operations once the engine has stopped This helps you to quickly discover fuel coolant or oil leakages or any other abnormality that has occurred or is about to occur Personal safety equipment CAUTION Always use appropriate safety equipment Personal protective equipment does not eliminate the risk of inju...

Page 8: ...clothes and rags Wash regularly especially before eating Wear suitable protective creams to prevent skin from drying out and to facilitate cleaning Fire safety WARNING Fire and Explosion Risk Accidental spark could ignite fuel vapors All fuels as well as many lubricants and chemicals are flammable Do not allow open flames or sparks near them Smoking forbidden Hydrogen from the batteries is also ve...

Page 9: ...nt facility for correct handling as must any used lubricating oil contaminated fuel paint residue solvents degreasers and wash residue Prevent start of the engine WARNING Immobilize the engine by turning off the power supply with the main switch es and lock it them in the off position before starting work Place a warning notice at the main switch If the engine is equipped with BMS Battery Manageme...

Page 10: ... lead to serious personal injury Be careful to avoid hot surfaces exhaust pipes turbochargers charge air manifolds start elements etc and hot fluids in pipes and hoses on engines that are running or have just stopped Re install all protective covers that were removed during maintenance work before starting the engine Information on the engine IMPORTANT Make sure that all warning and information de...

Page 11: ...ating compressor turbine can in addition cause serious personal injuries Before any work on the electrical system WARNING Always stop the engine first Then disconnect the current at the main switches and any external power supply before working on the electrical system to minimize the risk of electrical hazards IMPORTANT Never disconnect the current using the main switches when the engine is runni...

Page 12: ...ine is still hot Steam or hot coolant can spray out and system pressure is lost Open the filler cap slowly and release the pressure in the cooling system if the filler cap or valve must be opened or if a plug or a coolant hose must be removed from a hot engine Hot oil under pressure CAUTION Hot oil can cause burns Avoid getting hot oil on the skin Ensure that the lubrication system is not pressuri...

Page 13: ...ty goggles Be extremely careful when searching for leaks in the fuel system high pressure circuits There is very high pressure in the jet from pipes and injectors The fuel may penetrate the tissue and cause serious risk of blood infection septicemia Handling of fuel pipes IMPORTANT High pressure pipes for fuel must not be bent or straightened under any circumstances Cracks may occur Damaged pipes ...

Page 14: ... highly corrosive Rinse immediately with copious amounts of water if the electrolyte gets in your eyes Search directly after the rinsing help by medical staff If it comes electrolyte to unprotected skin wash immediately with soap and water Layout of the battery compartment IMPORTANT Make sure the battery compartment is designed according to current safety standards Cleaning the engine and componen...

Page 15: ...meticulous cleanliness when handling system components Even minimal amounts of dirt could cause a breakdown Adjustment of the clutch CAUTION Clutch adjustments must be carried out with the engine stopped Safety Information 13 47711083 09 2018 AB VOLVO PENTA ...

Page 16: ... the functionality described in this manual About this manual This Operator s Manual contains the information required for the correct safe operation and maintenance of your Volvo Penta engine Read the Operator s manual carefully and learn to handle the engine and other equipment in a safe manner before you start the engine Warranty Your new Volvo Penta engine is covered by a limited warranty subj...

Page 17: ...ecked more carefully during the first days Adjustments may be necessary to compensate bedding in of the friction plates Fuel oils and coolant Only use the fuels and oils recommended in the Operator s Manual since other grades may cause malfunctions increased fuel consumption and possibly shorten the life of the engine Always change the oil oil filters and fuel filter at the specified maintenance i...

Page 18: ...orized dealers The authorized dealers are Volvo Penta product specialists and have the accessories genuine parts test equipment and special tools needed for high quality service and repair work Always observe the maintenance intervals in the manual the complete Service Protocol can be found at volvopenta com Remember to note the engine transmission identification number when you order service and ...

Page 19: ...ing exhaust emissions in the same time as the fuel consumption has been improved Through regular maintenance the Volvo Penta engines retain its low fuel consumption and low emissions We hope that you will be keen to preserve these qualities Always follow the directions in the Operator s Manual regarding fuel grades operation and maintenance to avoid unnecessary environmental impact Contact your Vo...

Page 20: ...ility of the operator user to ensure that no intentional misuse of the engine takes place Volvo Penta maintenance and service intervals must be complied with Any case of malfunction must be rectified without delay Only use genuine Volvo Penta parts or spare parts with the same quality as genuine Volvo Penta parts Volvo Penta recommends that service to injection pumps pump settings and injectors al...

Page 21: ...arying depending on the operating conditions For filling instructions refer to Filling AdBlue DEF page 71 If the exhaust gas control system does not work correctly the operator will be informed by a fault indication Volvo Penta Dealer Network The Volvo Penta global network of authorized dealers is at your service We strongly recommend that you take your product to an authorized Volvo Penta dealer ...

Page 22: ...works A dedicated operator will support you all the way through your case and keep you updated on status and progress Whenever on site assistance or technical support is needed the operator will put you in contact with the closest Volvo Penta dealer that can support your product Phone numbers Find your Volvo Penta Action Service phone number and more information on www volvopenta com Introduction ...

Page 23: ...D873VE in line direct injected 6 cylinder engines The engines are all equipped with electronic management EMS turbocharger charge air cooler thermostatically controlled cooling systems and electronic speed control In order to reduce emission levels the engines are equipped with EATS Exhaust Aftertreatment System and EGR Exhaust Gas Recirculation P0018934 21 47711083 09 2018 AB VOLVO PENTA ...

Page 24: ...re controlled electronically via the fuel valves in the injectors The control unit receives signals from sensors and monitors in order to determine when the fuel valve must open and close This means the engine always receives the correct fuel volume under all operating conditions which means lower fuel consumption and the lowest possible exhaust emission Diagnostic function The purpose of the diag...

Page 25: ...orm harmless nitrogen and water vapor which occur naturally in our surroundings The solution is not flammable or harmful to health with normal use it is however very corrosive to metals especially copper and aluminum IMPORTANT The use of solution that do not fulfill the ISO 22241 standard will compromise the aftertreatment system performance increase emissions Any warranty claims will be rejected ...

Page 26: ...automatic drainage only works when the engine is stopped using the ignition switch or the stop button on the instrument panel depending on application not if only the engine power supply is disconnected If the system is not drained properly solution may squirt out if the hoses are disconnected CAUTION The EATS system needs time to for automatically drainage and depressurizing Wait at least two min...

Page 27: ... the tank 5 AdBlue DEF Tank 6 NOx sensor measures level of NOx before injection 7 Temperature sensor 8 AdBlue DEF Injector the atomized solution is sprayed into the exhaust gases upstream of the catalytic converter 9 EATS Catalyst and Muffler 10 Control unit ACM continuously monitors the EAT System Activates the solenoid valve 3 at low temperature in the tank 11 NOx sensor measures level of NOx af...

Page 28: ...on when filling Tank level The solution consumption varies during operations The level in the tank is shown on the gauge as a percentage of the total tank volume When the level in the tank falls below the set limit the level sensor in the tank transmits a signal that stops AdBlue DEF dosing A fault code is set in the engine control unit a warning lamp lights up and a fault message is shown on the ...

Page 29: ...her than 25 C 77 F or in direct sunlight Remember that the solution expands upon freezing and to leave room for expansion in the tank when storing in spaces where there is a risk of freezing Operation WARNING In the case of any contact with eyes or skin the affected area must be thoroughly rinsed with lukewarm water If you inhale any fumes make sure you breathe fresh air CAUTION Risk of corrosive ...

Page 30: ...ion they must be replaced immediately to prevent the solution from seeping further along the copper wiring If the solution is spilled onto the engine wipe it away and flush with water White crystals of concentrated AdBlue DEF may form in the event of a spill wash the crystals away using water IMPORTANT AdBlue DEF spillages may not be washed into drains If a spill should occur the solution must be ...

Page 31: ...ned from AdBlue DEF so that the liquid or crystals are not transferred to other parts and cause them damaged Contact with AdBlue DEF skin contact flush with copious amounts of water and remove contaminated clothing eye contact flush thoroughly for several minutes contact physician as necessary inhalation breathe fresh air and contact physician as necessary p0013225 Presentation 29 47711083 09 2018...

Page 32: ...lation and engine model Depending on the installation the DCU II can also be used as presentation display only NOTICE The menus and illustrations shown here are the English version Refer to the section Settings to change the display language Turn On Off the ignition Start the engine Reduce engine rpm Increase engine rpm Stop the engine Scroll upwards in menus Select and confirm in menus Scroll dow...

Page 33: ...n Alarms and messages Messages to the operator are of three types color coded according to degree of severity When a message is shown on the display press to reach the diagnostic menu to get more information regarding registered faults and instructions for remedial actions ALARM ALARM red text the system has detected a serious fault Volvo Penta recommends to immediately contact a qualified worksho...

Page 34: ...utton to scroll to the fault concerned and press OK This will also provied information about number of engine hours when the fault became active and the SPN and FMI codes SETTINGS SETTINGS Display Display Set backlight time Set backlight time On OFF sets backlight to run in standby mode On is the default setting Set backlight brightness Set backlight brightness Adjust display backlight brightness ...

Page 35: ...owing menus do not normally need to be changed should a change be necessary it must be carried out by an authorized Volvo Penta technician Refer to the installation manual for further engine information Authorized Volvo Penta dealer or OEM only I O Status I O Status CAN Termination CAN Termination Stop Logic DCU Stop Logic DCU Potentiometer supply Potentiometer supply Speed Control Speed Control C...

Page 36: ...heck the fuel pre filter refer to Draining condensate fuel system page 61 Check that no leakage of oil fuel or coolant is present Check the coolant level and that the radiator is not blocked externally Refer to Coolant Level Checking and Topping Up page 66 and Charge Air Cooler External Cleaning page 68 WARNING Do not open the coolant filler cap when the engine is hot except in emergencies as this...

Page 37: ... Use a fuel that is approved for the prevailing temperature This reduces the risk of paraffin wax precipitation in the fuel system Use a synthetic engine oil of a viscosity recommended for the prevailing temperature to achieve satisfactory lubrication Refer to Viscosity page 83 Synthetic lubricants are able to handle a wider temperature range than mineral based lubricants Pre heat the coolant with...

Page 38: ...ted voltage corresponds to the engine system voltage 2 First connect the red jumper cable to the auxiliary battery then to the flat battery Then connect the black jumper cable to the auxiliary battery and to a location that is somewhere away from the discharged battery e g the main switch negative terminal or the negative terminal on the starter motor 3 Start the engine WARNING Do not touch the co...

Page 39: ...ation at low load Avoid long term operation at idle or at low load It takes a long time for the engine to reach working temperature resulting in high viscosity of the oil and large clearances in the engine mechanics In cold climate it takes even longer The combustion temperature and cylinder pressure can become so low that an effective combustion cannot be ensured At these conditions unburned fuel...

Page 40: ...alfunctions caused by operation at low load follow these points as a complement to normal maintenance Run in the engine as soon as possible Load the engine so it reaches working temperature as soon as possible Turn off the engine instead of running on idle for longer periods Avoid load levels below 20 as constant operation If the engine is regularly tested without load limit the duration of the op...

Page 41: ...erature equalization and prevents boiling once stopped and also allows the turbochargers to cool down This contributes to long fault free service life NOTICE Do not turn off the main switch within 30 seconds after turning off the ignition This is in order to save engine data to the engine control unit Stop the Engine 1 Disengage the clutch if possible 2 Press the STOP button to turn off the engine...

Page 42: ...chedule For longer breaks in operation During longer breaks in operation it is recommended that the engine is warmed up at least once every two weeks This prevents corrosion in the engine If you expect the engine to be unused for two months or more it should be conserved Refer to Storage page 80 IMPORTANT If there is a risk of freezing the coolant in the cooling system must have adequate antifreez...

Page 43: ...s warned that there is a malfunction via the instruments Depending on the instrumentation in use the fault message is shown in various ways Fault codes can also be read out by the Volvo Penta diagnostic tool Depending on the severity of the fault the diagnostic function will take various actions to protect the engine and limit emissions e g torque derate idle speed only engine shut down etc DCU II...

Page 44: ...n the diagnostic function will check if there are any malfunctions in the system If so a new fault codes is registered If a malfunction has not been corrected it will be registered once again and has to be acknowledged again The Volvo Penta diagnostic tool VODIA must be used to erase a fault code Fault handling 42 47711083 09 2018 AB VOLVO PENTA ...

Page 45: ......

Page 46: ... Please refer to Alarm handling Engine cannot be stopped 2 5 Starter motor does not rotate 1 2 3 4 5 6 7 23 Starter motor rotates slowly 1 2 Starter motor rotates normally but the engine does not start 8 9 10 11 Engine starts but stops again 8 9 10 11 12 Engine does not reach correct operating speed at full throttle 9 10 11 12 20 23 24 Engine runs roughly 10 11 High fuel consumption 12 14 23 Black...

Page 47: ...el 12 Insufficient air supply to the engine blocked air filter air leakage between the turbo and the engine intake manifold dirty compressor part in the turbocharger faulty turbo compressor poor engine compartment ventilation 13 Coolant temperature too high 14 Coolant temperature too low 15 Oil level too low 16 Coolant level too low 17 Air in coolant system 18 Faulty circulating pump 19 Defective ...

Page 48: ... messages and symbols may vary depending on the installation shown here are those seen on panels sold by Volvo Penta Warning Symbols Stimulus for power reduction warning A fault has been detected in the EATS system or The AdBlue DEF tank level has dropped to the first warning level P0002361 The warning symbol shines with a constant yellow light The EATS symbol shines with a constant light Major st...

Page 49: ...that the AdBlue DEF pump is connected that the SCR system electrical cables are connected that the NOx sensors are connected that the exhaust temperature sensor is connected that the temperature sensor for the AdBlue DEF is connected that there are no leaks in the exhaust system where substantial amount of solution can escape that the EGR valve is not stuck If the fault can not be remedied with an...

Page 50: ...t is detected and the warning lamp lights up 2 If the fault is not remedied after 3 5 hours engine torque will drop to 75 Ramp down takes around 1 minute The warning lamp flashes 3 After 27 minutes the engine will drop to idle with a 50 torque reduction Ramp down takes around 3 minutes 4 Following re start the engine will run at idle with a 50 torque reduction DEF quality problems will require ser...

Page 51: ...kcase Pressure 102 0 3 4 5 16 Boost Pressure 103 9 Turbo Speed 105 0 4 5 16 Boost Temperature 107 0 3 4 5 12 Air Filter Differential Pressure 108 5 Ambient Air Pressure 110 0 4 5 16 Engine coolant temperature Coolant Level Checking and Topping Up page 66 111 1 3 4 5 18 Engine Coolant Level Coolant Level Checking and Topping Up page 66 131 3 5 12 Engine Exhaust Back Pressure 157 0 1 5 7 12 14 16 Ra...

Page 52: ...ource Address 17 2036 9 Lost Communication Source Address 36 2659 10 18 Engine Exhaust Gas Recirculation EGR Mass Flow Rate 2791 2 3 4 5 6 7 9 11 12 17 EGR Valve Control 3031 0 4 5 12 Aftertreatment Reagent Tank Temperature 3216 2 3 5 9 11 12 13 14 NOx Sensor Inlet 3226 2 3 5 7 9 12 13 14 NOx Sensor Outlet 3241 4 5 12 19 Exhaust Gas Temperature 3360 9 Aftertreatment Fluid Controller 3361 12 Aftert...

Page 53: ...reatment Reagent Dosage Valve 5435 4 Aftertreatment Reagent System 5485 14 Aftertreatment Reagent Pump 5765 10 EGR valve 520244 3 4 5 7 12 Fuel Pressure Relief Valve 520245 0 1 16 18 Fuel Pressure Regulator 520335 5 ECM Battery Potential 520416 9 Lost communication with reductant control module on engine subnet 520566 3 4 5 7 Engine Supercharger Actuator 520567 0 3 4 5 16 Aftertreatment Exhaust Te...

Page 54: ... Extended service intervals The interval between engine oil changes may be extended in certain circumstances To determine whether the service interval may be extended Volvo Penta s conditions for extended service intervals must be met and an oil analysis performed Contact your Volvo Penta dealer for further information Where both operational and calendar times are specified perform the maintenance...

Page 55: ...ww volvopenta com CAUTION Read through the safety advice before starting any work WARNING Care and maintenance work should be done with the engine stopped unless otherwise specified Stop the engine before opening or removing the engine hatch hood Make it impossible to start the engine by removing the start key and cutting the system voltage with the main switches When ordering service or spare par...

Page 56: ...3 Oil dipstick 4 Auxiliary stop 5 Oil filler cap 6 Oil filter 7 Fuel pre filter 1 Coolant filler cap 2 Oil filter 3 Auxiliary stop 4 Fuses 5 Oil filler cap engine 6 Oil dipstick 7 Fuel pre filter Maintenance 54 47711083 09 2018 AB VOLVO PENTA ...

Page 57: ...d expensive repairs WARNING Risk of fire Remove all accumulations of fuel oil and grease when detected on the engine or in the engine room WARNING If an oil fuel or coolant leak is detected the cause must be investigated and the fault rectified before the engine is started IMPORTANT Washing with a power washer Never aim the water jet at radiators charge air cooler seals rubber hoses or electrical ...

Page 58: ...belt is hot It should be possible to depress the drive belt about 3 4 mm 0 12 0 16 between the pulleys The drive belt has an automatic belt tensioner and therefore does not need to be adjusted Replacement 1 Remove the right belt guard 2 Undo the belt tensioner and restrain it with a mandrel Remove the old drive belt P0019257 P0019255 Maintenance 56 47711083 09 2018 AB VOLVO PENTA ...

Page 59: ...sioner 5 Re install the belt guards 6 Check that the belts are correctly aligned in their grooves and are correctly tensioned It should be possible to depress the drive belt about 3 4 mm 0 12 0 16 between the pulleys P0019256 Maintenance 57 47711083 09 2018 AB VOLVO PENTA ...

Page 60: ...d topping up WARNING Working with or approaching a running engine is a safety risk Watch out for rotating components and hot surfaces When checking the oil level the vehicle should stand on level ground Only use a recommended grade of oil refer to Oil recommendations page 83 Make sure that the oil level is between the MIN and MAX marks Do not fill above the maximum oil level Oil Filter Replace WAR...

Page 61: ...new O ring and the gasket of the new filter before installation 2 Install the new filter 3 and new O ring 2 in the filter cover Make sure the filter is correct installed in the cover 3 Install the filter cover and filter in the bracket Tighten the cover to 40 Nm 29 5 lbf ft 4 Fill with required volume of oil refer to Engine Oil Change page 60 5 Start the engine and check that there is no oil leaka...

Page 62: ...hem to a re cycling station 3 Install the drain plug with a new gasket 4 Change the oil filter refer to Oil Filter Replace page 58 5 Fill oil to the correct level refer to Oil level checking and topping up page 58 IMPORTANT Do not fill above the MAX level 6 Start the engine and let it idle Check that the oil pressure is normal 7 Stop the engine Check that there is no oil leakage around the filters...

Page 63: ...se the grades of fuel recommended in the fuel specification Draining condensate fuel system 1 Stop the engine and close the fuel tap 2 Put a collection vessel under the fuel pre filter to collect the condensate and fuel 3 Open the drain nipple at the bottom of the water separator 4 Drain the water contained in the water separator into the collection vessel NOTICE Do not drain the water separator c...

Page 64: ...ing and filter Let the fuel drip off into a collection vessel Installation 1 If the new filter housing is completely empty lubricate with diesel around the inner section of the filter sealing surface 2 Lubricate the O ring with diesel before installing the filter cover 3 Install the filter in the filter cover Make sure the filter seats properly in the cover 4 Install the filter cover and filter in...

Page 65: ... of the water separator 6 Remove the water separator and O ring NOTICE Put the used filter in a suitable container 7 Clean the lower section of the water separator and the contact surfaces Installing 1 Clean the seal surfaces thoroughly and lubricate the gasket with diesel 2 Lubricate a new O ring 2 with diesel and install the lower part of the water separator to the new filter 3 Screw the filter ...

Page 66: ...n a collection vessel 2 Remove the plug 1 and place a nipple NOTICE There is a special nipple for the filter housing order through your Volvo Penta dealer 3 Connect a transparent hose to the nipple 4 Operate the hand pump 2 by pumping it until fuel flows without air bubbles 5 Remove the hose and nipple 6 Install and tighten the plug 2 1 P0024319 Maintenance 64 47711083 09 2018 AB VOLVO PENTA ...

Page 67: ...hich in the worst case can cause engine breakdown Volvo Penta strongly recommend the use of our own coolants Volvo Penta Coolant VCS Ready Mixed or the concentrate Volvo Penta Coolant VCS which ensure the protection of the cooling system components from corrosion ageing swelling and cracking thereby ensuring optimal engine lifetime Over time the corrosion protection additives become less effective...

Page 68: ...daily before starting IMPORTANT Only use coolant recommended by Volvo Penta Top up with the same type of coolant as already used in the system Different types of coolant must not be mixed 1 Only open the filler cap 1 Do not open the pressure cap 2 Check that the coolant level is above the MIN mark on the expansion tank 3 Top up with coolant as required so that the level is between the MIN and MAX ...

Page 69: ...has been completely filled and bled Open any bleeding nipples a short while after starting to allow trapped air to escape If a heating unit is connected to the engine cooling system the heat control valve should be opened and the installation vented during filling 5 Run the engine at idle a while Increase engine speed to 1600 1700 rpm over three minutes Check the coolant level 6 Start the engine a...

Page 70: ...4 Check that all coolant drains out Deposits may be found inside the drain plug tap and need to be cleared away There is otherwise a risk that coolant could remain and cause damage due to freezing Check whether the installation has any further taps or plugs at the lowest points of the cooling water pipes 5 Shut any taps and check that the spring loaded covers on the nipples close completely Instal...

Page 71: ...r flushing for a long time cleaning can be done with coolant Otherwise continue as in item 8 below 4 Fill the cooling system with 15 20 mixture of concentrated coolant Use only Volvo Penta recommended concentrated coolant mixed with clean water 5 Drain the coolant after 1 2 days of operation Remove the filler cap and possibly the lower radiator hose to increase the speed of emptying To prevent sus...

Page 72: ...up with Volvo Penta recommended coolant following the instructions in the chapters entitled Maintenance page 65 and Coolant Level Checking and Topping Up page 66 Maintenance 70 47711083 09 2018 AB VOLVO PENTA ...

Page 73: ...nnectors must be replaced immediately Do not try to clean with water or compressed air IMPORTANT Dirt dust oil greases detergents and any chemicals and natural products must be prevented from entering the Adblue DEF tank The system will be damaged if dust or dirt enters the tank clogging the filters in the dosing system Keep the tank clean at all times IMPORTANT Never start the engine if anything ...

Page 74: ...ed negatively and engine components risk damage Damage and costs arising from a failure to meet these requirements are not covered by Volvo Penta warranty obligations If AdBlue DEF is filled from a can or pump that lacks a stop function it is important to make sure the tank is not overfilled as the solution may leak out of the breather tube If the tank is overfilled and the solution in it freezes ...

Page 75: ...illing of AdBlue DEF in the diesel tank Mistaken filling of diesel in the AdBlue DEF tank The engine will not run at full power or will not run at all Injectors may be damaged Corrosion in the exhaust system between the turbocharger and aftertreatment system Expensive repairs The aftertreatment system may be seriously damaged The engine will no longer fulfill emission level requirements Expensive ...

Page 76: ...opped running as it usually performs automatic emptying of the AdBlue DEF hoses 2 Disconnect the battery negative terminal 3 Place a collection vessel under the filter cover NOTICE Use approved safety equipment and collection vessel 4 Undo the filter cover P0019364 P0019389 Maintenance 74 47711083 09 2018 AB VOLVO PENTA ...

Page 77: ...o pull out the filter by first pressing it into the filter hole until it clicks 6 Pull out the filter 7 Install the new filter 1 Install the rubber gasket 2 Screw on the filter cover 3 P0019390 P0019391 Maintenance 75 47711083 09 2018 AB VOLVO PENTA ...

Page 78: ...8 Ibf ft 9 Reconnect the battery negative terminal 10 Start the engine Check for leaks check function 11 Delete any fault codes NOTICE Care for equipment and the remaining AdBlue DEF P0019392 P0019365 p0013225 Maintenance 76 47711083 09 2018 AB VOLVO PENTA ...

Page 79: ... battery is disconnected when the engine is running the alternator and electronics may be damaged For the same reason the charging circuits must never be re connected with the engine running Fuses The engine is equipped with two fuses which cuts the current if overloaded There is one is for the engine 15 A and one for the ETAS system 25 A The engine stops if the fuse trips If the fuse trips freque...

Page 80: ...battery manufacture s recommendation and instruction when replacing and charging batteries Depending on battery type the instructions for maintenance and charging may vary Modern batteries are normally maintenance free but there are some actions that are recommended to increase the battery service life and avoid accidents Keep the batteries clean and dry Contamination and oxide on the batteries an...

Page 81: ...ed WARNING Never confuse the positive and negative poles on the batteries Risk of arcing and explosion Disconnecting A 1 Untighten the nut and remove the cable black 2 Untighten the nut and remove the cable red Remove the battery Connecting B Place the new battery 1 Connect the cable red to the pole on the battery and tighten the nut 2 Connect the cable black to the pole on the battery and tighten...

Page 82: ...als rubber hoses or electrical components For up to 8 month s stoppage Change the oil and oil filter on the engine then run the engine until warm More than 8 month s stoppage Conserve the lubrication and fuel systems with conservation oil Refer to the section Conservation of the lubrication and fuel systems for more than 8 months stoppage Make sure the coolant has adequate antifreeze properties To...

Page 83: ...o load Check that no oil fuel or coolant leakage occurs Fill the AdBlue DEF tank The solution must fulfill ISO 22241 standards Conservation of the lubrication and fuel systems for more than 8 months stoppage Drain the engine oil and fill up with conservation oil to just over the MIN marking on the dipstick Connect the fuel suction and return hoses to a 1 3 full jerrican containing conservation oil...

Page 84: ...engine only 583kg 1285 lb Firing order 1 3 4 2 Compression ratio 17 5 1 Idling speed 700 Type designation TAD870VE TAD871VE TAD872VE TAD873VE Power prime stand by Refer to the sales literature Torque Prime Standby Refer to the sales literature No of cylinders 6 Bore 110 mm 4 33 inch Stroke 135 mm 5 31 inch Displacement 7 7 dm3 470 in3 Weight wet engine only 775 kg 1709 lb Firing order 1 4 2 6 3 5 ...

Page 85: ...d engine rpm TAD570 72VE 430 kPa 62 psi TAD870 73VE 425 kPa 62 psi Oil filter Full flow filter 1 Lube oil pump Type Gear driven Oil recommendations Oil quality Service interval reached first in operation VDS 4 5 15W 40 500 hours or 12 months VDS Volvo Drain Specification Viscosity Select the viscosity according to the table The temperature values refer to stable ambient temperatures SAE 5W 30 refe...

Page 86: ...fuel lubricity is essential to protect the fuel injection system against excessive wear Restrictions for other diesel fuels Volvo Penta also approves the use of other diesel fuels as long as the here specified restrictions are followed However Volvo Penta does not guarantee compliance with emission legislation or fulfillment of expected lifetime with these other diesel fuels NOTICE Operators must ...

Page 87: ...el fuels that complies with standard EN 15940 The fuel guarantees compliance with emission legislation and fulfills the expected lifetime as long as the service requirements are followed Volvo Penta also approves the use of fuel blends between these paraffinic fuels and diesel fuels that comply with the quality requirements Service requirements When shifting from diesel fuel to paraffinic fuel the...

Page 88: ...t be mixed with each other Risk of reduced cooling function and performance by clogging and isolation Coolant shall be based on Organic Acid Technology OAT Follow the mixing recommendation on the product The coolant should be mixed with distilled deionized water For Volvo Penta specified water requirements refer to Water Quality page 87 NOTICE Always use Ready Mixed coolant if water quality cannot...

Page 89: ...Chloride 40 ppm Sulfate 100 ppm pH value 5 5 9 Silica acc ASTM D859 20 mg SiO2 l Iron acc ASTM D1068 0 10 ppm Manganese acc ASTM D858 0 05 ppm Conductivity acc ASTM D1125 500 µS cm Organic content CODMn acc ISO8467 15 mg KMnO4 l Technical Data 87 47711083 09 2018 AB VOLVO PENTA ...

Page 90: ...ngine speed 600 rpm 700 rpm 950 rpm 1250 rpm Alternator 110 A 80 A 95 A 110 A 115 A Alternator 130 A 78 A 95 A 113 A 130 A ambient temperature 100 C Engine speed 600 rpm 700 rpm 950 rpm 1250 rpm Alternator 110 A 65 A 78 A 88 A 93 A Alternator 130 A 65 A 80 A 92 A 102 A Starter motor output 5 5 kW 7 4 hp Battery electrolyte specific gravity at 25 C Fully charged battery 1 28 g cm3 1 24 g cm3 Batter...

Page 91: ...in engine block D Engine power at operating speed A Label part number B EPA Engine family C Power Category D Date of manufacturing E Model Year F 560KW Generator G Constant Speed H Exhaust Emission Control System Country of manufacture xxxxx A xxxxxxxx B xxxxxxxxxx C xxxxxxxxxxxx D P 19329 00 P0020083 Technical Data 89 47711083 09 2018 AB VOLVO PENTA ...

Page 92: ...1 7 4 and 1 7 4 3 The relevant technical documentation is compiled as described in part B of Annex VII Relevant information concerning the partially completed machinery will be provided in suitable form upon justified requests from competent national authorities The individual authorized to compile the relevant technical documentation is the signer of this declaration The harmonizing standards app...

Page 93: ...nvironmental care 17 Erasing fault codes 42 Excessive strain on a product and components 16 F Fault Tracing 44 Filling AdBlue DEF 71 Fuel Filter Replace 62 Fuel Pre filter Bleeding 64 Fuel Pre filter Replace 63 Fuel System 61 84 Fuel oils and coolant 15 I Identification Numbers 89 Inlet and Exhaust System 71 88 M Main switch 77 Maintenance and replacement parts 16 Maneuvering 37 N Never Use Start ...

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Page 95: ...nternet yhteyttä ota yhteys lähimpään Volvo Pen ta jälleenmyyjään Este Manual do Operador pode ser encomendad em idi omas diferentes isento de custos até 12 meses após entrega via internet http manual volvopenta com coupon Se não for possível aceder à internet contacte o seu concessi onário Volvo Penta To παρόν Βιβλίο Χρήσης μπορεί να παραγγελθεί δωρεάν σε άλλη γλώσσα μέχρι 12 μήνες μετά την παράδ...

Page 96: ...AB Volvo Penta SE 405 08 Göteborg Sweden www volvopenta com 47711083 English 09 2018 ...

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