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Vollrath STOELTING Flavor Burst STL-80BLD-DLX, Operator'S Manual

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Vollrath STOELTING Flavor Burst STL-80BLD-DLX Operator'S Manual Download Page 24

21 

 

Spare Parts Kit (See Figure 8) 

 

ITEM 

PART NO. 

DESCRIPTION 

QTY.

FUNCTION 

1 

STOESPR5800STL-BLD 

SPARE PARTS KIT – SOFT 
SERVE BLEND

1 

Houses extra spare parts and wear  
items.

2 

STOEINJ321C 

GEAR CARTRIDGE 

1 

Rotates product for even syrup  
distribution.

3 

STOERUB601 

9-POS DUCKBILL CHECK VALVE

1 

Provides sealed cavity and prevents  
syrup leakage. 

4 

STOERUB653 

UPPER ADAPTER O-RING FOR  
STOEADPT500FBA ADAPTER 

1 

Creates tension to secure adapter to  
freezer door. 

5 

STOERUB632 

LOWER ADAPTER O-RING 

1 

Creates tension to secure adapter to  
Blending Head. 

6 

STOERUB602 

9-POS TUBE CONN. GASKET 

1 

Provides sealed cavity. 

7 

STOERUB652-RSS 

SMALLER SYRUP PORT O-RING

1 

Provides sealed cavity inside syrup port. 

8 

STOERUB660 

LARGER SYRUP PORT O-RING 

1 

Provides sealed cavity inside syrup port. 

9 

STOERUB651 

BLENDING HEAD O-RING 2-020 

1 

Provides a sealed cavity. 

10  STOEINJ201A 

SYRUP MANIFOLD - BLACK 

1 

Connects flavor line to Blending Head. 

11  STOEELE430-RE-2 

SPIGOT SWITCH – ROUND 
HANDLE 

1 

Activates Blending Assembly. 

12  STOEINJ117 

TUBE CONNECTOR BODY -
BLACK 

1 

Secures syrup line manifold to flavor  
lines.

13  STOEELE444 

1 AMP, 1 1/4" SLOW BLOW FUSE

2 

System overload protection. 

14  STOECW137 

DRIVE MOTOR GEAR 

1 

Turns the Gear Box gears, powered by the 
drive motor.

 

 

Summary of Contents for STOELTING Flavor Burst STL-80BLD-DLX

Page 1: ...A VOLLRATH DIVISION Flavor Burst Soft Serve System Blended Deluxe Operator s Manual Manual No 513846 ...

Page 2: ......

Page 3: ...mpany s White Glove Service Phone 1 800 319 9549 Warranty Installation Form An installation form is provided with every STL 80BLD DLX system located inside the unit with this manual It is important that the operator installer completely fill out the installation documents accompanying the unit before using this system Any questions or concerns regarding the warranty should be clarified upon delive...

Page 4: ...ng the Blending Assembly 29 Sanitizing the Blending System 30 Replacing the Syrup Flavors 32 Scheduled Maintenance 36 Clean In Place CIP Procedure 36 CIP Phase 1 Prep 36 CIP Phase 2 Flush 38 CIP Phase 3 Clean 39 CIP Phase 4 Reassemble 40 Refilling the Sanitizer Tank 41 Priming the Syrup System 42 Replacing Blending Head O Rings 42 Miscellaneous Cleaning Procedures 43 Cleaning the Blending Assembly...

Page 5: ...et 55 Mounting the Tube Cable Casing Assemblies 58 Connecting the Unit Syrup Line and Pump Harness Cable 60 Installing the Electronics Box and Power Connections 61 Filling the Sanitizer Tank 64 Installing Flavors and Priming Syrup Lines 65 Color Touch Panel Overview 68 Quick Reference Guide for Color Touch Panel Setup 68 Testing the STL 80BLD DLX System 69 Directory of Cleaning Procedures 72 Parts...

Page 6: ...ause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which t...

Page 7: ...em should be cleaned daily to ensure the highest standard of sanitation When your equipment is delivered or if it has been unused for more than 24 hours follow the DAILY OPENING PROCEDURES NOTE PARTS AND PART NUMBERS MAY VARY FROM WHAT IS SHOWN AND LISTED CONTACT STOELTING COMPANY S WHITE GLOVE SERVICE IF YOU HAVE ANY QUESTIONS Phone 800 319 9549 Always follow these safety precautions when operati...

Page 8: ...or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved NOTE Children shall not play with the appliance NOTE Cleaning and user maintenance shall not be made by children without supervision NOTE Operate unit under normal ambient temperatures between 60 and 80 degre...

Page 9: ...6 PAGE INTENTIONALLY LEFT BLANK ...

Page 10: ...flavor lines and or cables to the side of the freezer 5 STOEELE525M MALE TO MALE 48 SWITCH EXTENSION 1 Connects Touch Panel to the freezer switch 6 STOECAB113 FLAVOR TRAY 4 Houses syrup bags 7 N A FLAVOR BURST SOFT SERVE DELUXE CABINET 8 FLAVOR 1 Houses 8 syrup trays and bags 8 STOESYR944 SYRUP BAG CONNECTOR ASSEMBLY 4 Transports syrup from the bag to the pumps 9 N A DELUXE ELECTRONICS BOX 1 House...

Page 11: ...8 General System Overview Figure 1 ...

Page 12: ...ng front panel 6 STOEFAS2014 8 32 X 1 2 PAN HEAD SCREW 2 Fastens the handle to front door panel 7 STOERUB618 RUBBER BUMPER W WASHER 4 Provides spacing between cabinet base and table 8 STOEFAS2064 10 32 X 1 2 PAN HEAD SCREW 4 Fastens rubber bumpers to cabinet base 9 STOEMIS3074 DUST CAP 4 Covers screw hole in rubber bumper 10 STOECAB236TS CABINET REAR PANEL 1 Allows access to pumps 11 STOECAB235R C...

Page 13: ...10 Outer Cabinet Continued Figure 2 ...

Page 14: ...nd side panels 10 STOECAB204R SYRUP RACK RIGHT PANEL 1 Holds outer syrup rails 11 STOEFAS2024 8 32 X 1 4 PAN HEAD SCREWS 48 Fastens pump brackets and pumps and other cabinet parts 12 STOECAB205A ACCESSORY MOUNTING BRACKET A 1 Secures Accessory Mounting Bracket to cabinet base 13 STOECAB205CTP ACCESSORY MOUNTING BRACKET CTP DLX 1 Secures pump cable to cabinet base 14 STOEMIS3192 LOCKING HOLE PULUG ...

Page 15: ...12 Inner Cabinet Continued Figure 3 ...

Page 16: ... flavor lines to the internal 9 Tube Assembly 4G STOERUB602 9 POS TUBE CONN GASKET 1 ea Provides sealed cavity 5 STOEINJ117 TUBE CONNECTOR BODY BLACK 1 Secures flavor line manifold to flavor lines 6 STOEMIS3142 FLAVOR LINE DUST CAP FB 80 1 Covers syrup manifold when not connected 7 STOEINJ201A SYRUP MANIFOLD BLACK 1 Connects flavor line to Blending Head 8 STOERUB601 9 POS DUCKBILL CHECK VALVE 1 Pr...

Page 17: ...NNEL 1 ea Covers and protects the cables and tubes of the Casing Assembly 14B STOEMIS3051 CH 6 CHANNEL MAGNET ASSEMBLY 2 ea Holds the Casing Channel to the freezer panel 14C STOEFAS2040 6 32 x 1 4 PAN HEAD SCREW 1 ea Secures the Casing cover to the mounting brackets 14D STOEFAS2024 8 32 x 1 4 PAN HEAD SCREW 4 ea Secures the magnet assembly to the mounting brackets 14E STOEFAS2035 8 32 NUT EXT LOCK...

Page 18: ... 4 ID HOSE BARB SHUTOFF 1 ea Connects flavor line to flavor bag 2B STOESYR902 FLAVOR IN TUBE 1 ea Carries syrup from syrup bag to pump 2C STOETUB811 TUBE SILICONE 188X 375 PE FB80 1 ea Connects barb fitment to tube port 2D STOEFIX1048 FITTING 1 4X1 4 BARB FB80 1 ea Connects syrup tube to silicone tube 3 STOESYR927 INTERNAL 9 TUBE ASSEMBLY DELUXE 1 Transports syrup from bags to flavor 9 Tube Assemb...

Page 19: ...16 Syrup Pump and Related Parts Figure 5 ...

Page 20: ...sanitizer to Pump Flush Adapter 9 STOESYR927 INTERNAL 9 TUBE ASSEMBLY 1 Transports syrup from bags to flavor 9 Tube Assembly 9A STOESYR900 4 9 TUBE ASSEMBLY TUBE 5 Brings syrup from pump to Blending Head 9B STOEROT511 LINE COUPLER NUT 1 Connects flavor lines to the internal 9 Tube Assembly 9C STOEROT512 TUBE CONNECTOR BODY 1 Connects internal 9 Tube Assembly to flavor lines 9D STOEROT510 LINE COUP...

Page 21: ...18 Sanitizer Pump and Related Parts Figure 6 ...

Page 22: ...OSE BUSHING 5 8 1 Protects the cable harness 7 STOEFAS2014 8 32 X 1 2 PAN HEAD 8 Secures various parts within the electronics box 8 STOEFAS2040 6 32 x 1 4 TAPPING SCREW 8 Secures the cover of the Electronics Box 9 STOEFAS2012 8 32 x 1 4 COUNTERSINK SCREW 4 Protects power cables from liquids 10 STOEELE485CTP 120V POWER ENTRANCE MODULE 1 Provides power connection to outside of cabinet 11 STOEELE932D...

Page 23: ...ABLE EXTERNAL 1 Connects the Touch Panel to the cabinet 25 SOTEELE926 RJ45 ETHERNET CABLE INTERNAL 1 Connects the Ethernet cable to the electronics board 26 STOEFAS2008 4 40 X 3 8 PAN HEAD SCREW 4 Attaches the ethernet plate to the panel 27 STOEFAS2042 4 40 LOCK NUT 4 Secures the Ethernet plate and screws Figure 7 ...

Page 24: ...dapter to Blending Head 6 STOERUB602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 7 STOERUB652 RSS SMALLER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 8 STOERUB660 LARGER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 9 STOERUB651 BLENDING HEAD O RING 2 020 1 Provides a sealed cavity 10 STOEINJ201A SYRUP MANIFOLD BLACK 1 Connects flavor line to Blending Head 11 ST...

Page 25: ...22 Spare Parts Kit Figure 8 ...

Page 26: ...23 PAGE INTENTIONALLY LEFT BLANK ...

Page 27: ...SING PROCEDURES This is typically performed at the close of the previous business day Sanitizing the Blending System 1 Prepare a small amount of sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C Pour approximately 16 oz of this sanitizer solution into a spray bottle 2 Submerge the Gear Box nut spout adapter o rings Gear Cartridge an...

Page 28: ...ending Head o rings the Gear Cartridge and the spout adapter o rings are wear items and will need to be replaced periodically Check for wear occasionally and always keep spares of these items on hand in the Spare Parts Kit 1 Place the Gear Cartridge into the Gear Box so that the gear teeth line up with the gear inside the Gear Box 2 Install the Blending Head onto the Gear Box and rotate off center...

Page 29: ...r up and over the adapter tabs Rotate the locking collar over the tabs to secure 4 Connect the Drive Motor cable to the Motor 5 Ensure the Blending Assembly is resting level and horizontal Install and tighten the Gear Box nut to secure the assembly 6 Insert the syrup line manifold end fully into the Blending Head syrup line opening Rotate it until motion stops to secure 7 With a container under th...

Page 30: ...ed and adjusted if necessary 1 Ensure that the sanitizer tank has plenty of approved sanitizer solution that is no older than 28 days Refill if necessary 2 Ensure that desired flavors are installed and that none of the flavor bags are empty Replace flavors according to instructions if necessary 3 Ensure that the flavor level and the multi flavored timing are set to a desired level Make adjustments...

Page 31: ...em Follow these instructions to remove the Blending System from the freezer during closing 1 With a container under the dispensing spout press the FLUSH SPOUT button on the Touch Panel to purge any remaining product from the spout NOTE IF NO FLUSH SPOUT BUTTON IS DISPLAYED ON THE SCREEN YOU CAN USE THE FLUSH SPOUT BUTTON IN THE FLUSH FUNCTIONS SECTION OF THE MAINTENANCE MENU 2 Rotate the 9 Tube As...

Page 32: ...e the spout adapter from the freezer spout NOTE YOU MAY USE A CLEAN NARROW TOOL SUCH AS A SCREWDRIVER OR OTHER STURDY ROD TO GENTLY PRY THE ADAPTER OFF PLACE THE TOOL ON THE ADAPTER PORT AND SLOWLY ANGLE DOWN AGAINST THE FREEZER DOOR Disassembling the Blending Assembly 1 Rotate the Drive Motor to unlock and remove the Motor from the Gear Box 2 Rotate the Blending Head to unlock it from the Gear Bo...

Page 33: ...4 Brush and clean all exposed surfaces of the Blending Head with detergent water then rinse thoroughly with warm water 108 F 42 C Use a small brush to ensure the syrup orifices are completely clear 5 When the Gear Box and nut have soaked for at least 5 minutes brush and clean all exposed surfaces and openings with detergent water and rinse thoroughly with warm water 108 F 42 C NOTE UNDER NORMAL OP...

Page 34: ...rvice towel 11 Install the cap on the manifold 12 Clean rinse and dry the surfaces of the Drive Motor and exposed surfaces of the cabinet using detergent water warm water 108 F 42 C and single service towels 13 The following do not need to be sanitized on a daily basis However inspect these areas and if necessary clean according to instructions in the SCHEDULED MAINTENANCE section Touch Panel and ...

Page 35: ...ns flavors are installed as previous flavors become empty However you may change flavors periodically as desired 1 Prepare detergent water by mixing several drops of Dawn dish soap with a gallon of warm water 108 F 42 C Prepare sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C until dissolved Pour approximately 16 oz of sanitizer so...

Page 36: ...ngle service towel 10 Select the flavor you wish to use then place the bag on the table with the fitment up and remove the dust cap 11 Lifting up with the bag fitment press the center pin of the bag fitment valve and gently press on the bag to release any excess air 12 Grip the bag underneath the fitment and lift the bag up with your other hand supporting the bottom of the bag Flip the fitment end...

Page 37: ...ment 19 Repeat Steps 3 18 for any additional flavors that are being changed out 20 After the line is sanitized select Priming Functions in the Maintenance Menu 21 Select the flavor button of the line to be primed The button will pulse as syrup is pumped through the line 22 When the syrup flowing from the spout is thick and undiluted press a flavor key again to stop the prime function 23 Repeat Ste...

Page 38: ...35 PAGE INTENTIONALLY LEFT BLANK ...

Page 39: ...ocess must be the approved sanitizing products Flo San and Stera Sheen Green Label mixed according to the product manufacturer s instructions This Clean In Place procedure is detailed in four phases 1 Prep 2 Flush 3 Clean 4 Reassemble To ensure maximum results the following instructions should be completed in sequence as stated This will expose the system and parts to the sanitizing medium for abo...

Page 40: ...dy syrup line manifold and duckbill check valve from the 9 Tube Assembly Submerge these parts in detergent water 9 Place the end of the 9 Tube Assembly into a container to catch the expelled syrup and sanitizer solution during the rest of the Clean In Place procedure 10 Disconnect the syrup bag connectors from the syrup bags 11 Remove the Blending Assembly and adapter from the freezer and disassem...

Page 41: ...the instructions outlined on the Touch Panel screen to flush the syrup line 16 When the flushing process is complete disconnect the Pump Flush Adapter and repeat the process for the second line then the third and so on until all the lines have been flushed While the lines are flushing proceed to Phase 3 Clean to make the most of your time NOTE THE FLUSH FUNCTION SHOULD CONTINUE FOR 15 MINUTES YOU ...

Page 42: ...ast 5 minutes 20 Remove the rest of the parts from the sanitizer solution and place them on a sanitary tray to dry 21 Clean the exposed surfaces of the bag fitment and the syrup bag connector with warm hot detergent water Brush the bag fitment with the medium brush and the Connector with the small brush Then rinse with warm water 108 F 42 C and dry the parts with single service towels 22 Using the...

Page 43: ...embly fully into the Coupler 27 Push the coupler nut into the coupler body and rotate the coupler body until motion stops to secure 28 Install the cap on the manifold 29 Perform the Assembling the Blending Assembly and Installing the Blending System sections of the DAILY OPENING PROCEDURES 30 Empty and discard the remaining Stera Sheen sanitizer solution from the tank Rinse it out with water Refil...

Page 44: ...ution in the tank that is no more than 28 days old Replace older solution with fresh sanitizer solution 1 Disconnect the sanitizer tank from the sanitizer line 2 Remove the sanitizer tank from cabinet 3 Remove the sanitizer tank s cap and discard any remaining Flo San sanitizer solution Rinse out the tank with water 4 Mix one packet 0 50 oz of Flo San with two gallons of warm water 108 F 42 C unti...

Page 45: ...peat Steps 3 and 4 to prime any other flavors that have been changed 6 When all the syrup lines with replaced flavors have been primed go to Flushing Functions in the Maintenance Menu and press FLUSH SPOUT to clean the spout NOTE TO CHANGE THE FLAVOR BUTTONS ON THE MENU SCREEN GO TO THE SETUP TRAYS AND DISPENSE SPEEDS OF THE MAINTENANCE MENU AND PRESS ANY FLAVOR DESPCRIPTION TO RENAME Replacing Bl...

Page 46: ...small tool may be used to ensure the o rings are fully seated in the grooves NOTE O RINGS MUST BE COMPLETELY SEATED TO PREVENT LEAKAGE Miscellaneous Cleaning Procedures The following parts of the STL 80BLD DLX do not require daily cleaning Inspect these areas periodically and clean if necessary according to instructions Prepare detergent water by mixing several drops of Dawn dish soap with a gallo...

Page 47: ...R BARREL AND ITS PARTS ACCORDING TO MANUFACTURER S INSTRUCTIONS 1 Ensure the freezer barrel is empty If the freezer has multiple barrels ensure all barrels are empty before proceeding 2 Remove the door knobs from the freezer door 3 Remove the freezer door from the freezer 4 Remove the suspension bracket from the freezer door post 5 Clean the bracket parts using detergent water and brush if necessa...

Page 48: ...rup trays for better access 2 Using warm detergent water and single service towels clean any exposed surface inside the cabinet 3 Rinse the cleaned surfaces with warm water 108 F 42 C and a single service towel 4 Dry the surfaces with a single service towel 5 Clean rinse and dry the trays if necessary using detergent warm water 108 F 42 C and single service towels Also clean and sanitize the syrup...

Page 49: ...AKER HOLES ON THE TOUCH PANEL NOTE DO NOT USE ANY HARSH CHEMICAL CLEANERS BLEACH AMMONIA EXCESS WATER BRUSHES OR ABRASIVE TOOLS TO CLEAN THE SURFACE OF THE TOUCH PANEL THESE MAY DAMAGE THE SURFACE OF THE SCREEN AND VOID THE PANEL S WARRANTY 1 Turn the Touch Panel off by pressing the power button on the back side of the Panel 2 Use only clean soft cloths such as micro fiber cloths to clean the Touc...

Page 50: ... body duckbill check valve and manifold 3 Place the 9 Tube Assembly line inside a container 4 Remove each syrup bag from its tray and store as directed on the label 5 Empty the sanitizer tank and return the tank to the unit 6 With the sanitizer tank empty press the FLUSH SPOUT button until all sanitizer solution is removed from the sanitizer line NOTE IF NO FLUSH SPOUT BUTTON IS DISPLAYED ON THE S...

Page 51: ...Y TIME BY PRESSING CANCEL 12 Repeat Steps 10 and 11 for the second line then the third and so on until all the lines have been cleared of sanitizer solution 13 When all lines have been emptied return the Pump Flush Adapter to the position under the trays 14 Ensure the Blending Assembly and the other parts are stored in a sanitary place for the off season When opening next season be sure to perform...

Page 52: ...49 PAGE INTENTIONALLY LEFT BLANK ...

Page 53: ...ATION WHERE ITS USE AND MAINTENANCE IS RESTRICTED TO TRAINED PERSONNEL Installing the Touch Panel and Mounting Bracket The Touch Panel is the control unit for the Flavor Burst system Normal operating functions are performed using the Touch Panel and the freezer draw handle The Touch Panel is mounted to the top of the freezer with the Touch Panel mounting bracket NOTE IF YOUR FREEZER HAS A ROUNDED ...

Page 54: ... PULL THE ADHESIVE AWAY FROM THE FREEZER SURFACE THIS COULD EVENTUALLY RESULT IN THE TOUCH PANEL ASSEMBLY FALLING OFF THE FREEZER 6 Install the Touch Panel mounting plate to the back of the Touch Panel using the screws provided Use the small lock washers in between the plate and screws 7 Connect the ethernet cable to the DRIVER BOARD 1 ethernet port behind the Touch Panel screen NOTE WHILE DRIVER ...

Page 55: ...ten them to secure 12 To position the Touch Panel closer or further from the freezer operator loosen the base plate hand knobs and slide the assembly forward or backward Ensure the anchor bracket is secured to all four posts of the base plate Tighten the hand knobs to secure the desired position NOTE IF THE BACK SLOTS OF THE ANCHOR BRACKET ARE NOT SECURED TO THE BASE PLATE THE TOUCH PANEL MAY PUT ...

Page 56: ...H THE EQUIPMENT SETUP WIZARD PROGRAM ON YOUR COLOR TOUCH PANEL LATER 2 Connect the angled end of the switch extension to the switch jack underneath the freezer overhang near the draw handle 3 Ensure the connections are fully engaged Installing the Draw Handle Switch The draw handle switch is used when an integrated switch is not present in the freezer the integrated freezer switch malfunctions or ...

Page 57: ...ion and soak for 5 minutes 3 Remove the cap and spray the cap and syrup line manifold opening with approved sanitizer solution Allow them to sanitize for at least 5 minutes 4 Place the 9 Tube Assembly and manifold cap on a sanitary tray to dry Remove the parts from the sanitizer solution and place them on the tray to air dry Assembling the Blending Assembly 1 Place the Gear Cartridge into the Gear...

Page 58: ...ng Assembly level horizontally with the Blending Head lined up directly under the spout adapter Two different suspension brackets are included with this system one for freezer doors with four knobs posts and one for freezer doors with two knobs posts Additional suspension bracket styles may available for other freezer models through White Glove Service The Blending Assembly can be mounted to eithe...

Page 59: ...eding The suspension bracket is installed behind the freezer door 3 Remove the door knobs from the freezer door 4 Remove the freezer door from the freezer 5 Install the bracket back onto the freezer door post The bracket should be installed on the post closest to where the Drive Motor of the assembly will be 6 Reinstall the freezer door 7 Install and tighten the freezer door knobs 8 For freezer do...

Page 60: ...ally and the Drive Motor is straight vertically as it rests on the bracket Install the thumb nut and tighten to secure the assembly s position NOTE THE SUSPENSION BRACKET SHOULD BE POSITIONED ON THE GEAR BOX DURING INITIAL SET UP AND DOES NOT NEED TO BE REMOVED DURING OPENING OR CLOSING PROCEDURES UNLESS IT REQUIRES A MORE THOROUGH CLEANING THE SUSPENSION BRACKET SHOULD BE CLEANED AT LEAST EVERY 3...

Page 61: ...up port This puts the least amount of strain on where the manifold connects with the Blending Head In some cases the Drive Motor extends past the side of the freezer and will not allow for the front end of the casing to be placed forward In these instances the casing will need to be installed further back and above the level of the 9 tube assembly to allow the tubes to curve slightly downward and ...

Page 62: ...ng at the upper mark Then open the casing and clip a small hole along the open edge where the second mark was made This will be an exit hole for the draw switch extension cable 10 Remove the protective tape from the plastic cable casing and apply the casing to the cleaned area with the small hole level with the bottom of the overhang 11 Feed the Touch Panel s ethernet cable and switch extension ca...

Page 63: ...ace outside the cabinet 1 Remove the small screws on the back panel of the Cabinet 2 Carefully remove the panel and set it aside 3 Locate the 9 Tube Lead Remove the dust cap and slide the coupler casing down 4 Loosen the Lead s coupler nut and slide the connection onto the slot on the lower plate 5 Tighten the coupler nut and the casing to secure 6 Connect the 9 Tube Lead with the 9 Tube Assembly ...

Page 64: ...ns The electronics box houses the electronics board and most of the power connections for the Deluxe unit For shipping safety purposes the electronics box ships unconnected to the unit Follow these instructions to install the electronics box to the back of the Deluxe cabinet connect the remaining power cables and power up the system 1 Remove the electronics box cover by unscrewing the 4 screws on ...

Page 65: ...lectronics board port labeled BANK A or PWRCONN2 7 Reinstall the cover to the electronics box Use the 8 screws to secure the assembly 8 Ensure the power switch is in the off position with the end pressed in on the electronics box power entrance module 9 Connect the Drive Motor Cable to the round metal port 10 Connect the ethernet cable to the ethernet port in the plastic gland Screw the plastic co...

Page 66: ... screws provided 14 Plug the power cord into an outlet near the cabinet 15 Activate the unit by pressing the end of the switch on the power entrance module of the electronics box 16 Turn on the Touch Panel by pressing the small round black power button on the back casing of the Touch Panel There is also a smaller power button between the casing and the screen 17 Most likely settings on the Touch P...

Page 67: ...olution with fresh sanitizer solution 1 Prepare approximately 2 gallons 7 5 liters of approved sanitizer solution according to manufacturer s instructions 2 Disconnect the sanitizer tank from the sanitizer line 3 Remove the sanitizer tank from cabinet 4 Remove the sanitizer tank s cap 5 Mix one packet 0 50 oz of Flo San with two gallons of warm water 108 F 42 C until dissolved Pour the sanitizer s...

Page 68: ...rup flavor you wish to use then place the bag on the table with the fitment up and remove the dust cap 4 Lifting up with the bag fitment press the center pin of the bag fitment valve and gently press on the bag to release any excess air 5 Select a numbered tray to correspond with the flavor you have chosen 6 Grip the bag underneath the fitment and lift the bag up with your other hand supporting th...

Page 69: ...DULED MAINTENANCE section The Clean In Place procedure MUST be done during the initial setup of the STL 80BLD DLX to ensure all the parts and syrup lines are sanitized and ready for use 11 After the Clean In Place procedure the syrup lines will be filled with sanitizer solution To prime the syrup lines with the new syrup flavors follow the full instructions outlined in the SCHEDULED MAINTENANCE PR...

Page 70: ...67 PAGE INTENTIONALLY LEFT BLANK ...

Page 71: ... the product flow setting of the freezer The STL 80BLD DLX system will also dispense plain product if no flavors are selected on the Touch Panel NOTE IN OUR CONTINUAL EFFORT TO IMPROVE OUR PRODUCTS PROGRAM UPGRADES MAY BE AVAILABLE FOR THE TOUCH PANEL PLEASE VISIT WWW FLAVORBURST COM FOR THE LATEST DEVELOPMENTS AND INSTRUCTIONS Quick Reference Guide for Color Touch Panel Setup The STL 80BLD DLX To...

Page 72: ...raw handle down to dispense product If you have the timed servings enabled draw the serving until the system sounds a beep and the screen notifies you to stop drawing product Return the handle to the closed position at the end of the serving NOTE IF YOUR SYSTEM HAS A DRAW HANDLE SWITCH PRESS THE SWITCH AGAINST THE DRAW HANDLE WHILE MOVING THE DRAW HANDLE INTO THE FULL OPEN POSITION THIS ACTIVATES ...

Page 73: ...red product at the top of your serving NOTE ADJUST THE WHITE CAP TIME IN THE ENABLE OR DISABLE SERVING OPTIONS SECTION OF THE MAINTENANCE MENU NOTE THE WHITE CAP OPTION IS ONLY AVAILABLE WHEN TIMED SERVING SIZES IS ACTIVATED 6 Draw multi flavored servings to evaluate if the layer timing is what you expected A shorter dispense time results in narrower layers a longer dispense time results in wider ...

Page 74: ...ain to verify the syrup pump is malfunctioning Contact White Glove Service for help 9 On occasion it may be desirable to sanitize the Blending Head between servings Simply hold a container under the dispensing spout and press FLUSH SPOUT 10 NOTE IF NO FLUSH SPOUT BUTTON IS SHOWN ON THE SCREEN YOU CAN FLUSH THE SPOUT BY ACCESSING THE MAINTENANCE MENU AND SELECTING THE FLUSHING FUNCTIONS SECTION ...

Page 75: ...mbly Opening DAILY CLOSING PROCEDURES page 28 Blending Head Gear Cartridge Gear Box Spout Adapter and O rings 9 Tube Assembly opening Drive Motor Touch Panel Exposed Surfaces of the Cabinet SCHEDULED MAINTENANCE every 30 days page 36 9 Tube Assembly Parts Syrup Lines Internal Syrup Bag Connectors Syrup Bag Fitments Spout Adapter and O Rings Blending Assembly Suspension Bracket Area Under the Cabin...

Page 76: ... Kit should contain replacements for these wear items Be sure to keep replacements in stock inside the Spare Parts Kit for easy access PARTS REPLACEMENT SCHEDULE Part No Part Description Every 3 months Every 6 months Annually FLAVOR BURST COMPONENTS STOEADPT500FBA Standard Spout Adapter with O Rings Inspect and replace if necessary Minimum STOERUB653 Upper O Ring for STOEADPT500FBA Spout Adapter X...

Page 77: ...ice that may be helpful for your operational or installation requirements This includes adapter kits adapters brackets and switches for various freezer models Please contact White Glove Service at 800 319 9549 or visit www PartsTown com and www flavorburst com for additional information concerning other optional accessories advertising and promotional materials RECOMMENDED MAINTENANCE ITEMS REPLAC...

Page 78: ...should record and refer to when calling for parts or service The data plate is located on the center panel inside the cabinet Complete for quick reference when this information is requested 1 Model Number STL 80BLD DLX______________________ 2 Serial Number ____________________________________ 3 Voltage _________________________________________ 4 Maximum Fuse Size __________________________ Amps 5 ...

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