Volkswagen Touareg 2010, Workshop Manual

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– Unscrew brake lines -A and B- from brake master cylinder.
– Seal brake lines and brake master cylinder using sealing plugs
-1H0 698 311 A- from repair kit.
– Pull vacuum hose out of brake servo.
– Remove footwell cover ⇒ General body repairs, interior; Rep.
gr. 68 ; Compartments, covers and trims .
– Separate brake pedal from brake servo ⇒ page 62 .
– Unscrew nuts -arrows- from brake servo.
– Carefully remove brake servo from plenum chamber.
– Unscrew brake master cylinder from brake servo.
8.1.2 Installing
– Install in reverse order.
Observe following points when installing:
Clip brake pedal to brake servo.
– Hold ball head of plunger rod in front of mounting and push
brake pedal in direction of brake servo, so that the ball head
clicks into place.
– Bleed brake system ⇒ page 75 .
Specified torques:
Brake servo to pedal cluster and bulkhead
♦ Use new nuts.
23 Nm
Brake master cylinder to brake servo
♦ Use new nuts.
23 Nm
Brake lines to brake master cylinder 18 Nm
Touareg 2010 ➤
Brake systems - Edition 05.2011
8. Removing and installing brake servo
97