Pro
te
c
t
ed
b
y
co
p
y
rig
h
t.
C
o
p
y
in
g
fo
r
pr
iv
a
t
e
o
r
c
o
m
m
e
r
c
ia
l
p
u
rp
o
s
e
s
,
i
n
p
a
rt
o
r i
n
w
h
o
le
,
is
n
o
t
p
e
r
m
it
t
e
d
u
n
l
e
s
s
a
ut
ho
r
i
s
ed
b
y
V
olk
sw
a
ge
n AG
.
V
olk
s
w
a
g
en
AG do
es
n
ot g
uar
ante
e
or a
c
c
ep
t
a
ny
li
a
b
i
li
t
y
w
ith
r
e
s
p
e
c
t
t
o
th
e
c
o
rr
e
c
t
n
e
s
s
o
f
in
fo
r
m
a
tio
n
in
th
is
d
o
c
um
en
t.
C
o
py
rig
ht b
y
V
olk
sw
a
ge
n
A
G.
Before pressing back brake pads, draw off brake fluid from res‐
ervoir. Otherwise, particularly if reservoir has been topped up,
fluid will overflow and cause damage.
– Push brake pads off brake disc.
– Unscrew brake caliper from wheel bearing housing.
– Remove brake caliper and secure with wire so that weight of
brake caliper does not strain or damage brake hose.
– Use -VAS 5051- to move parking brake motors to assembly
position.
– Remove brake disc.
– Secure drilling jig -1- using relevant fitted bolt (M12 at rear or
M14 at front) -2-.
– Slide brass sleeve -A- from rear onto special drill bit -B-
-arrow 1- so that special drill bit cutting edges do not damage
brass sleeve.
– Then insert special drill bit together with brass sleeve into drill‐
ing jig -C- -arrow 2-.
– Locate gripping tool -1- on special drill bit -2- and tighten.
The special drill bit from the tool kit has the appropriate length
(including the jig) for the correct depth of the bore.
Touareg 2010 ➤
Brake systems - Edition 05.2011
3. Repairing thread in brake caliper connection
53
