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Use fixing block from assembly tool set T10237 to insert door
outer panel. Two strips of “Tesa Power Strips large” -5- are bon‐
ded to the contact surfaces.
– Guide door outer panel -1- over guide bolts in lower edge of
door inner part.
– Bring door outer panel with assembly blocks -3- into contact
with surrounding components.
– Adjust the gap to side member and adjust door outer panel
height using wedges -4- from assembly tool set.
– Check gap dimensions using setting gauge -3371- ⇒ Body
Repairs; Rep. Gr. 00 ; Technical data; Body gap dimensions .
– Bond short fixing block -2- evenly on the replacement door and
the adjacent components.
Note
A curing period of 180 minutes must be observed before per‐
forming further work on the door which has been bonded.
– Further installation is performed in the reverse order of re‐
moval
Golf 2004 ➤
General body repairs, exterior - Edition 04.2008
1. Front door
61
