Volkswagen 2004 Golf, Workshop Manual

Page: 95 / 285

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The parts are joined by the front -7- and rear -4- retaining rails.
The retaining rails are bolted to the door inner part and bonded
to the door outer panel.
Loudspeaker, window regulator, window regulator motor, wiring,
window guide and door lock are mounted on the door inner part.
The door outer panel -1- is additionally bolted to the lower edge
of the door inner part. The window slot seals, insulation and door
outer handle are mounted on the door outer panel.
1 - Door outer panel
❑ Removing and installing
door outer panel
⇒ page 94
2 - Edge protection
❑ Between door outer skin
and door inner panel
3 - Bolt
❑ Feature: bolt with poin‐
ted end and thin washer.
❑ Qty. 4 on lower edge
❑ Qty. 2 in area of top sec‐
tion of trim
❑ 10 Nm
4 - Rear retaining rail
❑ Adhesive:
DH 009 100 03
5 - Bolt
❑ Feature: bolt without
pointed end but with
thick washer.
❑ Qty. 11 on both retaining
rails
❑ 14 Nm
6 - Door inner part
❑ Assembly overview
⇒ page 104
7 - Front retaining rail
❑ Adhesive:
DH 009 100 03
8 - Bolt
❑ Feature: bolt with pointed end and thick washer.
❑ Qty. 1 for front area of top section of trim
❑ 10 Nm
9 - Insulation
❑ Self-adhesive
❑ To bond, first heat the insulation and then press on firmly
10 - Clip
❑ Qty. 5
11 - Window slot seal
❑ Must be fitted before assembling door outer panel
Golf 2004 ➤
General body repairs, exterior - Edition 04.2008
1. Rear door
87