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• The old (damaged) door outer panel with retaining rails is re‐
moved
– Install front -2- and rear -6- retaining rails to door inner part.
For this use “bolt without point with thick washer”.
Specified torque for bolts -3- and -5-: 10 Nm.
– Fit two guide bolts in lower edge of door inner part.
The painted door outer panel is first offered up without bonding
agent.
Assembly block from assembly tool set -T 10237- is required to
offer up the door outer panel. A strip of “Tesa Power Strips large”
-6- is applied on the lower side. The pin has the minimum dimen‐
sion for the gap width. The non bonded surface is brought into
position with the adjacent component.
– Bond assembly block -3- on door outer panel.
– Guide door outer panel -1- over guide bolts in lower edge of
door inner part.
– Adjust gap to side member and door outer panel height using
wedges -4- from assembly tool set -T 10237- .
Golf 2004 ➤
General body repairs, exterior - Edition 04.2008
1. Front door
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