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VOKERA Linea Max HE, Installation & Servicing Instructions Manual

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VOKERA Linea Max HE Installation & Servicing Instructions Manual Download Page 39

37

POS.

DESCRIPTION

28 HE

32 HE

36 HE

1

Expansion vessel

2573

2573

2573

2

Flexible pipe

10025188

10025188

10025188

3

Circulation pump

10024957

10024957

10027258

4

Pump cable

10026338

10026338

10026338

5

Automatic air vent bottle

10025485

1002548

10025485

6

Pipe

10026264

10026264

10026264

7

Pipe

10026267

10026267

10026267

9

Pipe

10029457

10029458

10029458

10

Pipe

10027146

10027146

10027146

17

Air vent bottle

10029306

10029306

10029306

25

Siphon

10027190

10027190

10027190

26

Flexible pipe

10027191

10027191

10027191

27

Flexible pipe

10027192

10027192

10027192

66

Flexible pipe

10026272

10026272

10026272

69

Pressure gauge

10027135

10027135

10027135

200

Washer 24 x 17

5023

5023

5023

201

Washer 18,5 x 11

5026

5026

5026

287

Limit thermostat

2258

2258

2258

290

Clip

2165

2165

2165

372

Clip

2588

2588

2588

476

O-Ring

10026324

10026324

10026324

477

Clip

10026269

10026269

10026269

478

NTC Sensor

10026273

10026273

10026273

512

Washer

10027193

10027193

10027193

3

290

2

200

2

201

290

7

6

478

66

200

10

9

478

287

48

4

476

477

477

476

200

372

25

26

27

512

17

200

69

290

200

1

5

Summary of Contents for Linea Max HE

Page 1: ...SE INSTRUCTIONS TO BE RETAINED BY USER Vok ra is a licensed member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK...

Page 2: ...3 1 2 Mode of operation 3 1 3 Mode of operation Heating 3 1 4 Mode of operation DHW 3 1 5 Safety devices 3 1 6 Optional accessories 3 Technicaldata Page 2 1 Central heating 4 2 2 Domestic hot water 4...

Page 3: ...s is comprised of 3 models of high efficiency combination boiler with in puts to heating DHW of 25 30 30 35 and 35 35 kW respectively Each appliance by design incorporates electronic ignition circulat...

Page 4: ...ater temperature control current water pressure outside sensor currentappliancetemperature error code current mode of operation burner on frost protection on Symbolsdescription Summer Spring Autumn Wi...

Page 5: ...or DHW via a hot water outletortap thepumpandfanarestarted thefan speedwillmodulateuntilthecorrectsignalvoltage is received at the control PCB At this point an ignition sequence is enabled Ignition is...

Page 6: ...min output rpm 1 400 1 400 1 400 2 4 Expansion Vessel Capacity 10 litres 10 litres 10 litres Maximum system volume 91 litres 91 litres 91 litres Pre charge pressure 1 0 bar 2 5 Dimensions Height 845 m...

Page 7: ...m an opening in the car port into the building 1200 mm M Vertically from a terminal on the same wall 1500 mm N Horizontally from a terminal on the same wall 300 mm P From a structure to the side of th...

Page 8: ...nt cupboarddesignincludingairingcupboardinstal lations are given in BS 6798 This appliance is not suitable for external installation 3 3 GAS SUPPLY The gas meter as supplied by the gas supplier must b...

Page 9: ...pacity see 6 24 3 6 6 FILLING POINT A method for initial filling of the system and replacingwaterlostduringservicingetc hasbeen provided This method of filling complies with the currentWaterSupply Wat...

Page 10: ...strict accordance with the manufacturers instructions Water treatment of the complete heating system including the boiler should be carried out in accordance with BS 7593 and the DomesticWater Treatm...

Page 11: ...stion products is not impeded and with due regard for the damage and discoloration thatmayoccurtobuildingproductslocatednearby The terminal must not be located in a place where it is likely to cause a...

Page 12: ...le switch with a contact separation of at least 3mm The switch must only supply the appliance and its corresponding con trols i e time clock room thermostat etc 3A 8 SHOWERS If the appliance is intend...

Page 13: ...outlet permits both horizontal and verticalflueapplicationstobeconsidered alterna tively the Vokera twin flue system can be utilised if longer flue runs are required 4 5 1 CONCENTRIC HORIZONTAL FLUE...

Page 14: ...iance NOTE When cutting an extension to the required length you must ensure that the excess is cut from the plain end of the extension see fig 7 8 Re move any burrs and check that all seals are lo cat...

Page 15: ...edi cated concentric flue kit for termination It is essential that the installation of the twin flue system be carried out in strict accordance with these instructions GUIDANCE NOTES ONTWIN FLUE INSTA...

Page 16: ...orizontal flue terminal ensuring that there is a 1 fall back to the boiler 17mm per 1000mm Insert the terminal assembly into the flue hole Push fit the twin flue pipes onto the concentric to twin conv...

Page 17: ...o adjust the pitch of the fixing jig to compen satefortheincreaseinthedepthoftheappliance The appliance is supplied with a fixing jig that includes service valves fig 14 The service valvesareofthecomp...

Page 18: ...ensureitdischargesinaccord ance with building regulations or other rules in force 4 7 ELECTRICALCONNECTIONS The electrical supply must be as specified in section 3 3A A qualified electrician should co...

Page 19: ...erminal block Connect the EARTH wire to the EARTH block see fig 17 ensuring that it s left slightly longer that the others this will prevent strain on the EARTH wire should the cable become taut Do no...

Page 20: ...appliance are open and the supply pipe has beenproperlypurged ensure the proper electrical checks have been carried out see 7 8 particularly continuity polarity and resistance to earth ensure the 3 AM...

Page 21: ...efer to section 7 5 10 SETTING THE SYSTEM DESIGN PRESSURE The design pressure should be a minimum of 0 5 BAR and a maximum of 1 5 BAR The actual reading should ideally be 1 BAR plus the equivalent hei...

Page 22: ...mentation supplied with this appli ance including these instructions and explain the importance of keeping them in a safe place Explain to the user how to isolate the appliance from the gas water and...

Page 23: ...anandfreefromanydebrisorobstruction Check and clean if necessary the condense trap to ensure correct operation 6 3 REPLACEMENTOFCOMPONENTS Although it is anticipated that this appliance will give year...

Page 24: ...or electrical plug Replace in the reverse order 6 10 RETURN THERMISTOR fig 1 Carry out component removal procedure as de scribed in 6 4 Unclip and remove the air chamber front cover Unclip the return...

Page 25: ...all seals are in good condition taking care to ensure they are replacedcorrectly 6 15 BURNER fig 32 Carry out component removal procedure as de scribed in 6 4 Unclip and remove the air chamber front...

Page 26: ...o ensure they are replaced correctly 6 20 VALVE ACTUATOR fig 36 Carry out component removal procedure as described in 6 4 Remove the locking pin F that secures the actuator G to the heating manifold D...

Page 27: ...on heat shrinkable insulators that protect the transformer connec tors Unthread the heat shrinkable insulators Carefully remove the fan transformer Replace in the reverse order ATTENTIONThetransformer...

Page 28: ...FUNCTIONS DHW pre heat this function is only active when there are no requests for heating or hot water The pre heat function has priority on CH request When the secondary thermistor drops to 35 C th...

Page 29: ...an may continue to circulate to dissipate any residual heat within the appliance 7 2 8 DHWMODE When the ON OFF selector is in the ON position and a DHW outlet is opened the appliance will operate in t...

Page 30: ...output CH fan speed rpm 36 3600 1 25 Differential heating positive C 2 10 1 6 26 Differential heating negative C 2 10 1 6 28 CH timer force burner 75 after CH start Min 0 20 1 15 29 CH timer blocking...

Page 31: ...he electrical supply and remove the appliance casing as described in 4 7 1 Set the flue gas analyser to read CO2 and inserttheprobeintotheflueanalysistestpoint A B fig 40 Restore the electrical supply...

Page 32: ...epeat above test on the Live Earth connec tions at the appliance terminal strip fig 17 NOTE Shoulditbefoundthatthefusehasfailedbutnofault is indicated a detailed continuity check will be required to t...

Page 33: ...T CODE 9x Fault codes 9x appear if the condense trap pipe has become blocked Ensure the condense trap is clear Ensure the condense pipe is clear NOTE Restore the electrical supply to the boiler and tu...

Page 34: ...8 3 VOKERA ROOMTHERMOSTAT Connect the Vokera room thermostat to the appliance as detailed in fig 45 The Vokera room thermostat can be used as detailed in fig 46 8 4 OTHER DEVICES Fig 47 details typic...

Page 35: ...SC1 Sparking transformer TR1 Main transformer O S Outside sensor WPS Water pressure sensor FS Flow termoster RS Return termoster AE01A P1 Master board AE01A P2 Ausiliary board control M0T2B Motor cont...

Page 36: ...pressuresensor Underflowsystemoverheattemperature RS232 PC interface Displayboardconnection AE01A P1connection AE01A P1connection Unused Unused Unused PCB AE01A P1 AE01A P1 AE01A P1 AE01A P1 AE01A P1...

Page 37: ...0025842 10025842 26 Instrumental panel 10029365 10029365 10029365 31 Case 10026241 10026241 10026241 38 Driver PCB 10027200 10027200 10027200 90 Fuse 3478 3478 3478 226 Edge clip 5128 5128 5128 300 Wi...

Page 38: ...024643 48 Discharge cock 10024646 10024646 10024646 50 Connections cover 10027685 10027685 10027685 61 Non return valve 10023569 10023569 10023569 62 Filling cock 10023568 10023568 10023568 63 Pipe 10...

Page 39: ...25 Siphon 10027190 10027190 10027190 26 Flexible pipe 10027191 10027191 10027191 27 Flexible pipe 10027192 10027192 10027192 66 Flexible pipe 10026272 10026272 10026272 69 Pressure gauge 10027135 100...

Page 40: ...0026309 39 Gas pipe 10026317 10026698 10027196 67 Washer 10026322 10026322 10026322 69 Tryton 10027089 10027089 10027089 72 Mixer 10024295 10024295 10024295 200 Washer R5023 5023 5023 328 Clip 1890 18...

Page 41: ...369 7 Conveyor assembly 10026310 10026310 10026310 12 Flue drain connection 10028421 10028421 10028421 475 Washer 10026323 10026323 10026323 482 Washer 10026366 10026366 10026366 487 Washer 10026345 1...

Page 42: ...ent screw see fig 43 clock wisetodecrease counterclockwisetoincrease until the correct value is displayed on the CO2 analyser allow time for the analyser to stabilise IMPORTANT A GAS SOUNDNESS CHECK M...

Page 43: ...HOT WATER OUTLET TEMPERATURE C WATER FLOW RATE lts min FOR CONDENSING BOILERS ONLY CONFIRM THE FOLLOWING THE CONDENSATE DRAIN HAS BEEN INSTALLED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS YES...

Page 44: ...CARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No...

Page 45: ...Note...

Page 46: ...Note...

Page 47: ......

Page 48: ...ra co uk www vokera ie Sales General Enquires T 0844 391 099 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve the right to change specifi...

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