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7.1

CHECKING APPLIANCE OPERATION

When carrying out any repairs or servicing to the
appliance, the relevant commissioning procedure
must be undertaken to ensure the continued safe
operation of the appliance. Particular attention
should be made to ensure gas soundness, water
soundness, and the electrical integrity of the
appliance.

7.2

APPLIANCE MODES OF OPERATION
NOTE

There must be sufficient system water pressure

(min. 0.5 bar) to ensure the water pressure switch
is activated. If there is insufficient system pres-
sure the pump and fan will be prevented from
operating and the low-pressure fault indicator will
be displayed.

7.2.1

SELECTOR SWITCH IN THE OFF POSITION

When the selector switch is in the STANDBY
position, no status indicators (see fig. 1A) are
displayed.

Active functions

:

Frost-protection system

Pump anti-block

Valve actuator anti-block.

7.2.2

BOILER “ON” IN WINTER MODE

When the function switch is in the 

Winter position,

the relevant status indicators (see fig. 1A) are
displayed and the appliance is active for both
heating and DHW requests.

Active functions

:

DHW pre-heat

Booster function

Frost-protection system

Pump anti-block

Valve actuator anti-block.

7.2.3

BOILER “ON” IN SPRING MODE

When the function switch is in the 

Spring  position,

the relevant status indicators (see fig. 1A) are
displayed and the appliance is active for DHW
requests.

Active functions

:

Frost-protection system

Pump anti-block

Valve actuator anti-block.

7.2.4

BOILER “ON” IN SUMMER MODE

When the function switch is in the 

Summer posi-

tion, the relevant status indicators (see fig. 1A) are
displayed and the appliance is active for DHW
requests.

Active functions

:

TSC function

Frost-protection system

Pump anti-block

Valve actuator anti-block.

7.2.5

BOILER “ON” IN AUTUMN MODE

When the function switch is in the 

Autumn posi-

tion,  the relevant status indicators (see fig. 1A)

SECTION 7        CHECKS, ADJUSTMENTS AND FAULT FINDING

are displayed and the appliance is active for both
heating and DHW requests.

Active functions

:

SARA function

TSC function

Frost-protection system

Pump anti-block

Valve actuator anti-block

7.2.6

APPLIANCE FUNCTIONS

DHW pre-heat:

 this function is only active when

there are no requests for heating or hot water.
The pre-heat function has priority on CH request.
When the secondary thermistor drops to 35°C,
the pre-heat function is enabled, the appliance
operates on minimum power until the second-
ary thermistor reaches 55°C. Thereafter the
pump and fan will over-run.

SARA:

 this function will automatically raise the

outlet flow temperature when the heating tem-
perature selector is in the 55-65°C range, if the
appliance is unable to reach the room  tempera-
ture set with room thermostat.

TSC:

 the temperature stability control function

(TSC) ensures that a steady temperature is
maintained. This is achieved by the TSC func-
tion overriding the set DHW temperature – if
necessary – during DHW operation/requests
rather than switching the burner off when the set
temperature is reached.

Booster function: 

this function will automati-

cally raise the flow outlet temperature if/when
the appliance is unable to reach or maintain the
desired flow outlet temperature (Heating).

Frost-protection:

 this function is only active

when there are no requests for heating or HW.
Should the temperature of the primary thermis-
tor drop below 7°C, the valve actuator will mo-
tor to the heating position. Should the tempera-
ture of the primary thermistor exceed 10°C dur-
ing this period, the cycle will be aborted. If the
temperature drops below 4°C, the boiler will op-
erate on minimum power until the temperature
of the primary thermistor reaches 30°C. There-
after the pump & fan will over-run for 30-sec-
onds.

Pump/actuator anti-block cycle: 

when there

has been no heating or HW request for 24-hours,
the anti-block cycle is activated. The valve
actuator will motor from the DHW position to the
heating position for a period of 10-seconds and
then motor back to the DHW position. Thereafter
the pump will be activated for a period of 1-
minute. If the selector switch is in the Heating &
HW position, the fan will also be active for 1-
minute.

7.2.7

HEATING MODE

With the selector switch in the autumn or winter
position and any additional controls (time clock,
room thermostat, etc,) calling for heat, the appli-
ance will operate in the heating mode.
The valve actuator will motor to the heating posi-
tion and the pump and fan will be activated via the

Summary of Contents for Linea Max HE

Page 1: ...SE INSTRUCTIONS TO BE RETAINED BY USER Vok ra is a licensed member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK...

Page 2: ...3 1 2 Mode of operation 3 1 3 Mode of operation Heating 3 1 4 Mode of operation DHW 3 1 5 Safety devices 3 1 6 Optional accessories 3 Technicaldata Page 2 1 Central heating 4 2 2 Domestic hot water 4...

Page 3: ...s is comprised of 3 models of high efficiency combination boiler with in puts to heating DHW of 25 30 30 35 and 35 35 kW respectively Each appliance by design incorporates electronic ignition circulat...

Page 4: ...ater temperature control current water pressure outside sensor currentappliancetemperature error code current mode of operation burner on frost protection on Symbolsdescription Summer Spring Autumn Wi...

Page 5: ...or DHW via a hot water outletortap thepumpandfanarestarted thefan speedwillmodulateuntilthecorrectsignalvoltage is received at the control PCB At this point an ignition sequence is enabled Ignition is...

Page 6: ...min output rpm 1 400 1 400 1 400 2 4 Expansion Vessel Capacity 10 litres 10 litres 10 litres Maximum system volume 91 litres 91 litres 91 litres Pre charge pressure 1 0 bar 2 5 Dimensions Height 845 m...

Page 7: ...m an opening in the car port into the building 1200 mm M Vertically from a terminal on the same wall 1500 mm N Horizontally from a terminal on the same wall 300 mm P From a structure to the side of th...

Page 8: ...nt cupboarddesignincludingairingcupboardinstal lations are given in BS 6798 This appliance is not suitable for external installation 3 3 GAS SUPPLY The gas meter as supplied by the gas supplier must b...

Page 9: ...pacity see 6 24 3 6 6 FILLING POINT A method for initial filling of the system and replacingwaterlostduringservicingetc hasbeen provided This method of filling complies with the currentWaterSupply Wat...

Page 10: ...strict accordance with the manufacturers instructions Water treatment of the complete heating system including the boiler should be carried out in accordance with BS 7593 and the DomesticWater Treatm...

Page 11: ...stion products is not impeded and with due regard for the damage and discoloration thatmayoccurtobuildingproductslocatednearby The terminal must not be located in a place where it is likely to cause a...

Page 12: ...le switch with a contact separation of at least 3mm The switch must only supply the appliance and its corresponding con trols i e time clock room thermostat etc 3A 8 SHOWERS If the appliance is intend...

Page 13: ...outlet permits both horizontal and verticalflueapplicationstobeconsidered alterna tively the Vokera twin flue system can be utilised if longer flue runs are required 4 5 1 CONCENTRIC HORIZONTAL FLUE...

Page 14: ...iance NOTE When cutting an extension to the required length you must ensure that the excess is cut from the plain end of the extension see fig 7 8 Re move any burrs and check that all seals are lo cat...

Page 15: ...edi cated concentric flue kit for termination It is essential that the installation of the twin flue system be carried out in strict accordance with these instructions GUIDANCE NOTES ONTWIN FLUE INSTA...

Page 16: ...orizontal flue terminal ensuring that there is a 1 fall back to the boiler 17mm per 1000mm Insert the terminal assembly into the flue hole Push fit the twin flue pipes onto the concentric to twin conv...

Page 17: ...o adjust the pitch of the fixing jig to compen satefortheincreaseinthedepthoftheappliance The appliance is supplied with a fixing jig that includes service valves fig 14 The service valvesareofthecomp...

Page 18: ...ensureitdischargesinaccord ance with building regulations or other rules in force 4 7 ELECTRICALCONNECTIONS The electrical supply must be as specified in section 3 3A A qualified electrician should co...

Page 19: ...erminal block Connect the EARTH wire to the EARTH block see fig 17 ensuring that it s left slightly longer that the others this will prevent strain on the EARTH wire should the cable become taut Do no...

Page 20: ...appliance are open and the supply pipe has beenproperlypurged ensure the proper electrical checks have been carried out see 7 8 particularly continuity polarity and resistance to earth ensure the 3 AM...

Page 21: ...efer to section 7 5 10 SETTING THE SYSTEM DESIGN PRESSURE The design pressure should be a minimum of 0 5 BAR and a maximum of 1 5 BAR The actual reading should ideally be 1 BAR plus the equivalent hei...

Page 22: ...mentation supplied with this appli ance including these instructions and explain the importance of keeping them in a safe place Explain to the user how to isolate the appliance from the gas water and...

Page 23: ...anandfreefromanydebrisorobstruction Check and clean if necessary the condense trap to ensure correct operation 6 3 REPLACEMENTOFCOMPONENTS Although it is anticipated that this appliance will give year...

Page 24: ...or electrical plug Replace in the reverse order 6 10 RETURN THERMISTOR fig 1 Carry out component removal procedure as de scribed in 6 4 Unclip and remove the air chamber front cover Unclip the return...

Page 25: ...all seals are in good condition taking care to ensure they are replacedcorrectly 6 15 BURNER fig 32 Carry out component removal procedure as de scribed in 6 4 Unclip and remove the air chamber front...

Page 26: ...o ensure they are replaced correctly 6 20 VALVE ACTUATOR fig 36 Carry out component removal procedure as described in 6 4 Remove the locking pin F that secures the actuator G to the heating manifold D...

Page 27: ...on heat shrinkable insulators that protect the transformer connec tors Unthread the heat shrinkable insulators Carefully remove the fan transformer Replace in the reverse order ATTENTIONThetransformer...

Page 28: ...FUNCTIONS DHW pre heat this function is only active when there are no requests for heating or hot water The pre heat function has priority on CH request When the secondary thermistor drops to 35 C th...

Page 29: ...an may continue to circulate to dissipate any residual heat within the appliance 7 2 8 DHWMODE When the ON OFF selector is in the ON position and a DHW outlet is opened the appliance will operate in t...

Page 30: ...output CH fan speed rpm 36 3600 1 25 Differential heating positive C 2 10 1 6 26 Differential heating negative C 2 10 1 6 28 CH timer force burner 75 after CH start Min 0 20 1 15 29 CH timer blocking...

Page 31: ...he electrical supply and remove the appliance casing as described in 4 7 1 Set the flue gas analyser to read CO2 and inserttheprobeintotheflueanalysistestpoint A B fig 40 Restore the electrical supply...

Page 32: ...epeat above test on the Live Earth connec tions at the appliance terminal strip fig 17 NOTE Shoulditbefoundthatthefusehasfailedbutnofault is indicated a detailed continuity check will be required to t...

Page 33: ...T CODE 9x Fault codes 9x appear if the condense trap pipe has become blocked Ensure the condense trap is clear Ensure the condense pipe is clear NOTE Restore the electrical supply to the boiler and tu...

Page 34: ...8 3 VOKERA ROOMTHERMOSTAT Connect the Vokera room thermostat to the appliance as detailed in fig 45 The Vokera room thermostat can be used as detailed in fig 46 8 4 OTHER DEVICES Fig 47 details typic...

Page 35: ...SC1 Sparking transformer TR1 Main transformer O S Outside sensor WPS Water pressure sensor FS Flow termoster RS Return termoster AE01A P1 Master board AE01A P2 Ausiliary board control M0T2B Motor cont...

Page 36: ...pressuresensor Underflowsystemoverheattemperature RS232 PC interface Displayboardconnection AE01A P1connection AE01A P1connection Unused Unused Unused PCB AE01A P1 AE01A P1 AE01A P1 AE01A P1 AE01A P1...

Page 37: ...0025842 10025842 26 Instrumental panel 10029365 10029365 10029365 31 Case 10026241 10026241 10026241 38 Driver PCB 10027200 10027200 10027200 90 Fuse 3478 3478 3478 226 Edge clip 5128 5128 5128 300 Wi...

Page 38: ...024643 48 Discharge cock 10024646 10024646 10024646 50 Connections cover 10027685 10027685 10027685 61 Non return valve 10023569 10023569 10023569 62 Filling cock 10023568 10023568 10023568 63 Pipe 10...

Page 39: ...25 Siphon 10027190 10027190 10027190 26 Flexible pipe 10027191 10027191 10027191 27 Flexible pipe 10027192 10027192 10027192 66 Flexible pipe 10026272 10026272 10026272 69 Pressure gauge 10027135 100...

Page 40: ...0026309 39 Gas pipe 10026317 10026698 10027196 67 Washer 10026322 10026322 10026322 69 Tryton 10027089 10027089 10027089 72 Mixer 10024295 10024295 10024295 200 Washer R5023 5023 5023 328 Clip 1890 18...

Page 41: ...369 7 Conveyor assembly 10026310 10026310 10026310 12 Flue drain connection 10028421 10028421 10028421 475 Washer 10026323 10026323 10026323 482 Washer 10026366 10026366 10026366 487 Washer 10026345 1...

Page 42: ...ent screw see fig 43 clock wisetodecrease counterclockwisetoincrease until the correct value is displayed on the CO2 analyser allow time for the analyser to stabilise IMPORTANT A GAS SOUNDNESS CHECK M...

Page 43: ...HOT WATER OUTLET TEMPERATURE C WATER FLOW RATE lts min FOR CONDENSING BOILERS ONLY CONFIRM THE FOLLOWING THE CONDENSATE DRAIN HAS BEEN INSTALLED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS YES...

Page 44: ...CARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No...

Page 45: ...Note...

Page 46: ...Note...

Page 47: ......

Page 48: ...ra co uk www vokera ie Sales General Enquires T 0844 391 099 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve the right to change specifi...

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