Voith 9 186826 0 Installation And Operating Manual Download Page 7

 

Installation and Operating Manual 

 

I/H Converter DSG-B03212 

DSG-B07212

 

 

 

 

 

 

2019 / 02 

 

J.M. Voith SE & Co. 

KG │ Division Digital Ventures 

Page: 7 / 22 

918 3626018861 en 

D – 74564 Crailsheim 

Version: 4.1 

 

 

 
 

  The I/H converter is a hydraulic unit.  Any improper use may lead to the leakage of 

operating medium under pressure, posing a  risk to the health and life of the operating 
staff. Prior to performing any work on the I/H converter, switch off the hydraulic auxiliary 
energy. 

  During operation, the outer surfaces of the I/H converter and the hydraulic connecting 

lines may become hot due to the operating medium. Any contact  may cause injuries by 
burning. Prior to performing any work on the I/H converter, let the I/H converter cool 
down. 

  On commissioning or operation of the I/H converter, the end of the piston rod directly or 

indirectly driven by the I/H converter may move uncontrolled in case of failure of the 
hydraulic or electric energy, due to malfunctions in the master control or on the I/H 
converter. This movement may pose a risk to both individuals and property. Prior to 
performing any work on the I/H converter, switch off the hydraulic and electric auxiliary 
energy. 

 

 

  Electric components are integrated in the I/H converter which may be destroyed, e.g. 

during electric welding near the I/H converter. Prior to performing electric welding near 
the I/H converter, remove all electric connecting lines. 

Environmental protection 

 

  On assembly, disassembly or improper use of the I/H converter, operating medium may 

leak out. Operating oil getting into the sewage system or open soil causes severe 
environmental damages. Collect leaking operating medium and dispose of it in 
accordance with the national statutory provisions. 

Painting 

 

  In case of repaints or mendings of the paint on a device, please ensure that the 

maximal permissible total film thickness will not be exceeded. For devices of Gas 
Groups IIA and IIB, it is 2 mm and for devices of Gas Group IIC it is 0.2 mm. 

Instruction Manual 

 

 

  The instruction manual contains important information regarding proper handling of the 

I/H converter. Prior to installation and commissioning of the I/H converter, carefully read 
the entire instruction manual and make sure you fully understood its content. 

  Keep the instruction manual in a place constantly accessible to the operating staff. 

 

  In addition to this instruction manual, have the rules governing accident prevention  and 

environmental protection available and observe the same.

 

  Please keep for later reference.

 

Staff qualification 

 
 

  Only trained and instructed personnel are allowed to work on the I/H converter. These 

personnel must be sufficiently trained, instructed and authorized to properly mount, 
operate and maintain the I/H converter in accordance with the safety standards. 

 

  Installation, commissioning and operation have to be performed by a certified electrician 

with experience and knowledge in the field of explosion protection. 

Constructional modification 

 

  Mounting work and structural modifications are not permitted. 

  The screw fitting of the cable entry on the control magnet (VRM) is secured against 

distortion. Do not distort or slacken the screw fitting. 

 

Summary of Contents for 9 186826 0

Page 1: ...22 918 3626018861 en D 74564 Crailsheim Version 4 1 7 I H Converter Type DSG B03212 Type DSG B07212 Translation of the original version Installation and Operating Manual Version 4 1 ATTENTION Please...

Page 2: ...Direct fax 49 7951 32 605 Email turcon voith com Address for deliveries of goods Voith Group Division Digital Ventures J M Voith SE Co KG Voithstra e 1 D 74564 Crailsheim This instruction manual descr...

Page 3: ...rtant information 6 2 4 Warranty 8 3 Function 9 4 Packing Storage and Transportation 12 5 Installation 13 5 1 Assembly 13 5 2 Hydraulic connection 14 5 3 Electrical connection 14 6 Commissioning 15 6...

Page 4: ...pressure See Chapter 6 2 1 Flow rate P A at P 1 bar 17 l min Flow rate A T at P 1 bar 18 l min Return pressure on T1 and T2 0 bar Leakage at T1 Toil 50 C and P 10 bar 4 l min Leakage at T2 1 l min Op...

Page 5: ...nge PA min PA max w 0 4 20 mA Input load 25 Input configuration E360 Electronics E503 Electronics Applied related to GND Isolated 500 k Setpoint limitation E360 Electronics E503 Electronics w 35 w 90...

Page 6: ...ioning valves of steam turbines The permissible temperature of the hydraulic oil is 10 C 60 C The max surface of the device is significantly determined by the temperature of the hydraulic oil For the...

Page 7: ...r operating medium may leak out Operating oil getting into the sewage system or open soil causes severe environmental damages Collect leaking operating medium and dispose of it in accordance with the...

Page 8: ...ranty claims are excluded if these are due to one or several of the following causes Improper transportation storage installation connection commissioning operation maintenance and repair of products...

Page 9: ...I H converter operation are integrated in the I H converter and protected against environmental influences The controllers with connections for setpoint limitation and magnetic force control are insta...

Page 10: ...ontrol magnet VRM A With integrated magnetic force control Electrical connection A1 Manual opertion knob A2 Potentiometers X0 and X1 A3 Tappet for power transmission A4 Slide valve B With pressure red...

Page 11: ...ia a tappet The hydraulic force FHyd being proportional to the output pressure PA acts against the magnetic force In balanced condition the control piston is in center position and the output pressure...

Page 12: ...rosion protection for about 8 months provided the I H converter is stored in a dry location If it is intended to store the I H converter for a longer period of time special precautions have to be take...

Page 13: ...H converter Cleanliness is imperative during both installation and connection Prevent any impurities dust metal chips etc from getting into the interior of the I H converter or into the piping system...

Page 14: ...he screw plugs Collect the oil in a suitable container and dispose of it properly Do not use fibrous or hardening sealing compounds such as hemp or mastic for sealing the connections and pipe unions P...

Page 15: ...to run the setpoint via a ramp attention longer de aeration time If it is not possible to specify a setpoint sine rhythm a setpoint w 20 mA can be directly connected and disconnected via a setpoint s...

Page 16: ...tpoint w 20 mA 1 3 5 7 Adjusting range approx PA min bar at setpoint w 4 mA 0 0 8 0 2 1 3 1 5 5 The bold data for PAmin refer to the maximum set pressure PAmax 6 2 2 Factory setting The adjusting rang...

Page 17: ...ion with manual operation knob move the manual operation knob to its end position by turning it counterclockwise and lock it with the circlip Remove circlip Slowly turn the manual operation knob clock...

Page 18: ...connected to this line ensure that these do not generate any pressure in the line If necessary consult J M Voith SE Co KG Division Digital Ventures Output pressure does not follow setpoint w PA 0 bar...

Page 19: ...e inspection Check pipes pipe unions and connections on the I H converter for leaks impurities and damage Remedy any leaks impurities and damages detected as required during appropriate operating phas...

Page 20: ...eplaced By performing a test run the operating behavior will be checked and documented 8 3 Spare parts information It is only allowed to install original Voith parts The manufacturer only is able to g...

Page 21: ...rter essentially contains steel copper synthetic materials electronic components and residual oil If the I H converter is switched off for repair or inspection purposes or for a system shutdown switch...

Page 22: ...verter DSG B03212 DSG B07212 2019 02 J M Voith SE Co KG Division Digital Ventures Page 22 22 918 3626018861 en D 74564 Crailsheim Version 4 1 10 Annex The following is available as accessory Flushing...

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