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Vision Spirit G XL User Manual Download Page 42

    SPIRIT G XL 1-3KVA PF.09    -    UPS                                                                www.visionups.com 

42 

Replacing RT UPS and EBPS   

1.

 

If the battery fault, the following steps are provided for modular unit to replace the new battery 
pack 

2.

 

2. Remove the front cover of the battery box. 

3.

 

Remove the connection cables between battery box and UPS. Release the screw of the baffle of 
the battery pack as the Fig.25 shows, then remove the baffle from the left or right. 

 

FIG.25

 

The Installation for baffle of battery pack 

4.

 

Grasp the handle in front of the battery pack, take out of it and hold it, then remove the battery 
pack as fig. 26 shown. 

 

FIG.26

 

Remove the battery park 

5.

 

Hold the middle of the new battery pack, insert it. Once install the new battery pack, make sure it 
is completely inserted into the chassis as fig 27 shown.   

Summary of Contents for Spirit G XL

Page 1: ...User manual Spirit G XL 1 3 KVA PF0 9 Uninterruptible Power Supply ...

Page 2: ... with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the followi...

Page 3: ...TION need your attention This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper...

Page 4: ...G XL 1 3KVA PF 09 UPS www visionups com 4 Table of Contents 1 Introduction 5 2 Safety Warnings 6 3 Installation 7 4 Operation 18 5 Communication 36 6 UPS Maintenance 41 7 Specifications 44 8 Troubleshooting 49 ...

Page 5: ...ation Cold start function to startup the UPS without utility Standard communication options one RS 232 communication port one USB communication port and relay output contacts or SNMP card Power Shedding function may turn off uncritical load in battery backup to make longer backup time for critical load Extended runtime with up to four Extended Battery Modules EBPs per UPS Emergency shutdown contro...

Page 6: ...rotection in accordance with the National Electrical Code NEC ANSI NFPA 70 Output overcurrent protection and disconnect switch must be provided by others To comply with international standards and wiring regulations the sum of the leakage current of the UPS and the total equipment connected to the output of the UPS must not have an earth leakage current greater than 3 5 milliamperes If installing ...

Page 7: ...batteries were never recharged do not use the UPS Contact your service representative Unpacking the Cabinet CAUTION Unpacking the cabinet in a low temperature environment may cause condensation to occur in and on the cabinet Do not install the cabinet until the inside and outside of the cabinet are absolutely dry hazard of electric shock The cabinet is heavy see page 44 Be careful to unpack and mo...

Page 8: ...king the Rail Kit Accessories Options Verify that the following rail kit items are included for each cabinet Left rail assembly Left rail Rear rail 3 M5_8 pan head screws Right rail assembly Right rail Rear rail 3 M5_8 pan head screws Rail hardware kit 8 M5 butterfly nuts 2 rear stop brackets 8 M5 umbrella nuts Mounting bracket kit 2 mounting brackets 8 M4_8 flat head screws Tools Required To asse...

Page 9: ...FIG 3 4 Fix one rail assembly to the front of the rack with one M5 12 pan head screw and one M5 cage nut Using two M5 cage nuts and two M5 12 pan head screws to fix the rail assembly to the rear of the rack FIG 4 Fixing the Rails 5 Repeat Steps 3 and 4 for the other rail assembly 6 Tighten the four butterfly nuts in the middle of each rail assembly 7 If installing optional cabinets repeat Step 1 t...

Page 10: ...ough the bottom hole of mounting bracket and the bottom hole of the rail Repeat for any optional cabinets FIG 6 Securing the Front of the Cabinet 13 Continue to the following section Rackmount Wiring Installation Rackmount Wiring Installation This section explains Installing the UPS including connecting the UPS internal batteries Connecting any Optional EBP S Installing the UPS NOTE Do not make un...

Page 11: ...Connect red to red Press the connector tightly together to ensure a proper connection Remarks Please note above step 1 2 only for replacing batteries or adding the internal batteries The plug will be connected properly if the UPS is with batteries installed CAUTION A small amount of arcing may occur when connecting the internal batteries This is normal and will not harm personnel Connect the cable...

Page 12: ... press it until the cover and the chassis are combined tightly FIG 10 5 If you are installing power management software connect your computer to one of the communication ports or optional connectivity card For the communication ports use an appropriate cable 6 If your rack has conductors for grounding or bonding of ungrounded metal parts connect the ground cable not supplied to the ground bonding ...

Page 13: ...l EBP remove the EBP cable knockout on the top and bottom of the EBP front cover See FIG 12 for the location of the EBP cable knockouts CAUTION A small amount of arcing may occur when connecting an EBP to the UPS This is normal and will not harm personnel Insert the EBP cable into the UPS battery connector quickly and firmly 5 Plug the EBP cable s into the battery connector s as shown in FIG 12 Up...

Page 14: ... additional EBP It is the same with the installation of the front cover Refer to UPS installation 8 Verify that all wires connected between the UPS and EBP s are installed behind the front covers and not accessible to users 9 Return to Step 4 to continue the UPS installation Rackmount converted to Tower Installation 1 Rackmount converted to Tower plastic base installation two plastic base brackets...

Page 15: ...PS www visionups com 15 If an EBP is needed to be placed in the middle the assembly of plastic base is similar The difference is that two 1U plastic base extended boards are added in the middle as the following shows A B C D E F ...

Page 16: ...IT G XL 1 3KVA PF 09 UPS www visionups com 16 FIG 15 increase EBP plastic base installation 2 The installation between UPS and EBPS can be referred to Fig 16 FIG 16 The installation for UPS and battery box ...

Page 17: ...r cord into the input connector on the UPS rear cover 5 Plug the UPS power cord into a power outlet The UPS front cover display illuminates 6 The ＵＰＳ will do self test when power on After that the charger will charge the battery If the output displayed on LCD is 0 there is no output If you need the UPS output the utility without starting the UPS when plug into the utility you need to set bPS optio...

Page 18: ...tional EPO test the EPO function Activate the external EPO switch Verify the status change on the UPS display Deactivate the external EPO switch and restart the UPS NOTE The internal batteries charge to 80 capacity in less than 5 hours However we recommend that the batteries should be charged for 48 hours after installation or long term storage If optional EBPs are installed see the recharge times...

Page 19: ...or more than half a second to turn on the UPS or to turn off the UPS Shutdown Rotating combination RT Press and hold this key for more than 2 seconds to circumrotate the LCD Battery test Mute combination Press and hold the key for more than 1 second in Line mode or economic ECO mode UPS runs self test function Press and hold the key for more than 1 second in battery mode UPS runs mute function Scr...

Page 20: ...ing working status of indications NO Working status Indication Warning Remarks Nor Bat Bps Fau 1 Line mode Normal voltage None High low voltage protection turn to battery mode Once every four seconds 2 Battery mode Normal voltage Once every four seconds Battery Voltage abnormal warning Once per second 3 Bypass mode Main AC Normal voltage in bypass mode Once every two minutes Eliminate after starti...

Page 21: ...line mode protection Long beeps Remove the uncritical loads Overload warning in battery mode Twice per second Remove the uncritical loads Overload in battery mode protection Long beeps Remove the uncritical loads 6 Overload warning in bypass mode Once every 2 seconds Remove the uncritical loads 7 Fan fault fan icon flashing Once every 2 seconds Check if the fan is blocked by object 8 Fault mode Lo...

Page 22: ...ample as the graphics shows above the output voltage is 230v the output frequency is 50Hz Capacity graphics section Display the capacity of the battery and load Every pane represents 20 capacity As graphics shown above the capacity of the battery is 80 100 5 panes the load reaches 40 60 3 panes When UPS is overloaded the icon will flash when battery is weak or disconnected the icon will also flash...

Page 23: ...ess and hold the key for some time again it will return to output status Table 5 Parameters inquiring Item Description Graphic Output Display the output voltage and output frequency of the UPS As the following graphic shown the output voltage is 230v the output frequency is 50Hz Load Display the numerical value of the active power WATT and apparent power VA of the load For example as the following...

Page 24: ...om 0 to 999 minutes As the following graphics shown there are 686 minutes left for discharging User Settings The UPS has setting functions This user settings can be done under any kind of UPS working mode The setting will take effect under certain condition Below table describes how to set the UPS Table 6 User Settings Setting function serial number Setting procedure LCD display ECO function setti...

Page 25: ...erance range Short press the scroll key or for more than half a second shorter than 2 seconds to select the voltage range in percentage 5 10 15 25 default is 25 then short press function setting key for more than half a second shorter than 2 seconds to confirm the selection then to set the minus range To set the minus range in the same way After the minus range is confirmed Long press function set...

Page 26: ... more than half a second less than 2 seconds Now the BPS setting function is completed and the ON or OFF below the bPS will light without flashing If you choose OFF then go to step 7 otherwise go ahead to step 5 Set the BPS tolerance range Short press the scroll key or for more than half a second shorter than 2 seconds to select the voltage range in percentage 5 10 15 25 default is 25 then short p...

Page 27: ... the letters OPU will light for a long time The numerical value below the OPU will flash Press and hold the scroll key for more than half a second less than 2 seconds select the numerical value in accordance with OPU function The provided voltages are 208v 220v 230v 240 you can choose any one of them by yourself The default is 220v Confirm the output voltage selecting interface After selecting num...

Page 28: ...tting interface of battery the letters bAt will stop flashing The numerical value below the bAt will flash Press and hold the scroll key for more than half a second less than 2 seconds select the numerical value in accordance with the real connected battery strings Confirm the battery strings setting interface After selecting numerical value press and hold the function setting key for more than ha...

Page 29: ...2 seconds then come to setting interface of load segment the letters Seg 1 will stop flashing The numerical value below the Seg 1 will flash Press and hold the scroll key for more than half a second less than 2 seconds select the battery voltage 10 5v 11 0v 11 5v default is 10 5v Confirm the power shedding shielding battery voltage setting After selecting numerical value press and hold the functio...

Page 30: ...or more than half a second less than 2 seconds select the EPO input polarity P open circuit execute EPO function or P short circuit execute EPO function Confirm the setting After selecting EPO input polarity press and hold the function setting key for more than half a second less than 2 seconds Now the setting is confirmed Exit from the setting interface Press and hold function setting key for mor...

Page 31: ...ecting converter mode output frequency press and hold the function setting key for more than half a second less than 2 seconds Now the setting is confirmed Exit from the setting interface Press and hold function setting key for more than half a second less than 2 seconds exit from the setting interface and return to main interface Parameter reset to factory Setting 8 Enter the setting interface Pr...

Page 32: ... 2 seconds exit from the setting interface and return to main interface Table 7 Operating Modes Mode Description Indicator Line Mode The inverter green LED is on When input AC mains is in line with the working conditions UPS will work in line mode charge the battery and protect the load Battery Mode Both the inverter green LED and battery yellow LED are on the buzzer beeps once every 4 seconds The...

Page 33: ...O mode NOTE When in bypass mode the load is not protected ECO Mode Both the inverter green LED and bypass yellow LED are on When ECO enabled and the utility is in range the UPS will work on ECO mode If the utility in out of ECO range but still in Line range the UPS will transfer to line mode Utility tolerance of ECO mode can be set Fault Mode When the UPS has fault The warning red LED is on and th...

Page 34: ...start is almost the same as that when mains power is in After finishing the self test the corresponding LED lights and the UPS is working in battery mode Turn off operation Turn off the UPS in line mode 1 Press and hold the OFF key for more than half a second to turn off the UPS and inverter 2 After the UPS shutdown the LEDs go out and there is no output If output is needed you can set bps ON on t...

Page 35: ...wing process must be performed if the UPS is connected with generator First turn on the generator after it runs stably connect output power of the generator to UPS input terminal then turn on the UPS After the UPS is turned on please connect load one by one It is recommended that the generator capacity is as twice as the UPS rated capacity You had better not use the ECO mode when the quality of th...

Page 36: ...n Options and Control Terminals To install the communication options and control terminals 1 Install the appropriate connectivity card and or necessary cable s and connect the cables to the appropriate location 2 Route and tie the cable s out of the way 3 Continue to Operation on page 19 to start up the UPS Communication Options The UPS has serial communication capabilities through the USB and RS ...

Page 37: ...t software can exchange data with the UPS The software polls the UPS for detailed information on the status of the power environment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment The cable pins for the RS 232 communication port are identified in FIG 21 and the pin functions are described in Table 9 FIG 21 RS 232 Communication Por...

Page 38: ... the event of room overtemperature When EPO is activated the UPS shuts down the output and all its power converters immediately The UPS remains on to alarm the fault There is also a front panel EPO option for user to initial EPO function by pressing the three switch on the front panel together When the three switches is pressed down at the same time the EPO function will be active UPS will shut do...

Page 39: ...3 EPO Connections You can set the EPO polarity See the EPO Input Polarity setting in User Settings on page 30 NOTE Depending on user configuration the pins must be shorted or opened to keep the UPS running To restart the UPS reconnect re open the EPO connector pins and turn on the UPS manually Maximum resistance in the shorted loop is 10 ohm NOTE Always test the EPO function before applying your c...

Page 40: ...NOTE Install UPSilon2000 power management software with the serial number attached on the cover of the CD When running the monitor software choose appropriate communication port If using RS232 choose COM1 2 and Megatec protocol If using USB choose Megatec USB UPSilon2000 software provides up to date graphics of UPS power and system data and power flow It also gives you a complete record of critica...

Page 41: ...s at least every 5 years to keep units running at peak efficiency Storing the UPS and Batteries If you store the UPS for a long period recharge the battery every 6 months by connecting the UPS to utility power The internal batteries charge to 80 capacity in less than 5 hours However we recommends that the batteries charge for 48 hours after long term storage If optional EBPs are installed see the ...

Page 42: ...nd UPS Release the screw of the baffle of the battery pack as the Fig 25 shows then remove the baffle from the left or right FIG 25 The Installation for baffle of battery pack 4 Grasp the handle in front of the battery pack take out of it and hold it then remove the battery pack as fig 26 shown FIG 26 Remove the battery park 5 Hold the middle of the new battery pack insert it Once install the new ...

Page 43: ... test is completed Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS WARNING Do not dispose of the battery or batteries in a fire Batteries may explode Proper disposal of batteries is required Refer to your local codes for disposal requirements Do not open or mutilate the battery or batteries Relea...

Page 44: ...Battery Model EBP Model Configuration Battery Voltage For Power Ratings 1KVAS EBP 1 5KVAS EBP 2KVAS EBP 3KVAS EBP RT 24Vdc 36Vdc 48Vdc 72Vdc 1000 VA 1500 VA 2000 VA 3000 VA Table 12 UPS Model List All Models Model Power Level Rear Cover Diagram 1KVAS 1KVAH RT 1000 VA 900W FIG 28 1 5KVAS 1 5KVAH RT 1500 VA 1350W FIG 28 2KVAS 2KVAH RT 2000 VA 1800W FIG 29 3KVAS 3KVAH RT 3000 VA 2700W FIG 29 Table 13...

Page 45: ...urrent Selectable Input Voltages Voltage Range at 100 Load 1KVAS 1KVAH 230V 4 4A 200 208 220 230 240 160 290Vac 1 5KVAS 1 5KVAH 230V 6 5A 200 208 220 230 240 160 290Vac 2KVAS 2KVAH 230V 8 7A 200 208 220 230 240 160 290Vac 3KVAS 3KVAH 230V 13 0A 200 208 220 230 240 160 290Vac Table 16 Electrical Input Connections All Models Model Input Connection Input Cable 1KVAS 1KVAH IEC320 C13 10A IEC320 C14 10...

Page 46: ...ault mode after 15 seconds 200 5 Load transfers to Fault mode after 140 ms Output Overload Battery Mode 108 5 150 5 Load transfers to Fault mode after 30 seconds 150 5 200 5 Load transfers to Fault mode after 300 ms 200 5 Load transfers to Fault mode after 20 ms Voltage Waveform Sine wave Harmonic Distortion 3 THD on linear load 5 THD on non linear load Transfer Time Online mode 0 ms no break High...

Page 47: ...N 62040 2 Class B Class B EMC Emissions IEC 62040 2 ed2 2005 EN 62040 2 2006 Safety Conformance IEC 62040 1 1 IEC 60950 1 Agency Markings CE Operating Temperature 0 C to 40 C 32 F to 104 F in Online mode with linear derating for altitude NOTE Thermal protection switches load to Bypass in case of overheating Storage Temperature 20 C to 40 C 4 F to 104 F with batteries 25 C to 55 C 13 F to 131 F wit...

Page 48: ...y 3KVAH internal 6A charger external 72V battery Table 21 Battery Runtimes in Minutes at 100 Load ALL Models Model Internal Batteries 1 EBP 2 EBPs 3 EBPs 4 EBPs 1KVAS 3 15 25 40 53 1 5KVAS 3 15 25 40 53 2KVAS 3 15 25 40 53 3KVAS 3 17 31 52 69 NOTE Battery times are approximate and vary depending on the load configuration and battery charge Table 22 Battery Internal Batteries EBPs Battery Configura...

Page 49: ... the fault is caused by external factors and know how to deal with it by making full use of the information Fault indicator on indicates that the UPS has detected some faults Buzzer beeps indicates that UPS need to be paid attention to if beeps for a long time it means that there is something wrong with the machine If you need help contact our service department the following messages should be pr...

Page 50: ...wer for more than 8 hours recharge battery UPS overload Check the usage of loads remove some redundant devices Battery aged When replace battery contact franchiser to get battery and relative assembly UPS doesn t startup after pressing the ON key Didn t press the combination keys of on Press the two keys at the same time UPS has no battery connected or battery voltage low and too many loads connec...

Page 51: ...t P Bus High 05 01 40 80 N Bug High 25 21 41 81 P Bus Low 35 31 70 90 N Bus Low 55 51 71 91 Bus unbalance 82 83 84 85 Soft fail 62 Inv Fault High 04 24 42 86 Low 14 34 52 96 Soft fail 63 Bus discharge fail 61 Over Heat 33 06 08 43 53 INV short 16 02 44 73 OverLoad 03 09 45 65 Fan Fault 36 28 38 46 66 Charger Fault 07 17 27 Bat Over 11 12 13 InvRelaySht 76 LineNTCBreak 98 Shutdown Fault 97 ...

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