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23

901189 REV D 02/02/17, INST 55-59 CHEV P-UP wo AC w/ STANDARD CONTROLS EVAP KIT PG 23 OF 24

Symptom                 Condition                          Checks                                                   Actions    

                                             N

ot

es

S

ystem 

will 

not 

turn 

on, 

or 

runs 

intermittently

.

4.

W

orks 

when 

engine 

is 

not

running; 

shuts 

off 

when 

engine 

is 

started 

(T

ypically 

early 

Gen 

IV

but 

possible 

on 

all 

versions).

Noise 

interference 

from 

either 

ignition 

or 

alternator

.

Install 

capacitors 

on 

ignition 

coil 

and 

alternator

Ensure 

good 

ground 

at 

all 

points. 

R

elocate 

coil 

and 

associated 

wiring 

aw

ay 

from 

ECU 

and 

ECU 

wiring. 

Check 

for 

burned

or 

loose 

plug 

wires.

V

erif

connections 

on 

power 

lead, 

ignition 

lead, 

and 

both

white 

ground 

wires.

V

erif

proper 

meter 

function 

b

checking 

the 

condition 

of 

known 

good 

battery

.

Ignition 

noise 

(r

adiated 

or

conducted) 

will 

cause 

the 

system 

to 

shut 

down 

due 

to

high 

voltage 

spik

es. 

If 

this

is 

suspected, 

check 

with 

qualit

oscilloscope. 

Spik

es

greater 

than 

16V 

will 

shut 

down 

the 

ECU

Install 

radio 

capacitor 

at 

the 

positiv

post 

of 

the 

ignition

coil 

(See 

radio 

capacitor 

installation 

bulletin). 

fault

alternator 

or 

worn 

out 

battery 

can 

also 

result

in 

this 

condition.

Will 

not 

turn 

on 

under 

an

conditions.

V

erif

battery 

voltage 

is 

greater 

than 

10 

volts 

and 

less

than 

16.

Loss 

of 

mode 

door 

function.

No 

mode 

change 

at 

all.

Check 

for 

damaged 

mode 

switch 

or 

potentiometer 

and 

associated 

wiring.

Partial 

function 

of 

mode 

doors.

Typically 

caused 

b

ev

apor

ator 

housing 

installed 

in 

bind 

in 

the 

vehicle. 

Be 

sure 

all 

mounting 

locations 

line 

up 

and 

don’

ha

ve 

to 

be 

forced 

into 

position.

Blower turns on  and 

off 

rapidly

.

6.

Battery 

voltage 

is 

at 

least 

12V

.

Check 

for 

at 

least 

12V 

at 

circuit 

break

er

.

Ensure 

all 

system 

grounds 

and 

power 

connections 

are 

clean 

and 

tight.

Battery 

voltage 

is 

less 

than 

12V

.

5.

Troubleshoot

ing Guide (Con

t.)

Check 

for 

fault

battery 

or 

alternator

.

Charge 

battery

.

S

ystem 

shuts 

off 

blower 

at 

10V

Poor 

connections 

or 

weak 

battery 

can 

cause 

shutdown 

at 

up 

to 

11V

.

7.

When 

ignition 

is 

turned 

on, 

blower 

momentarily  comes 

on, 

then 

shuts 

off

This 

occurs 

with 

the 

blower 

switch 

in 

the 

OFF 

position.

This 

is 

an 

indicator 

that 

the 

system 

has 

been 

reset. 

Be 

sure 

the 

red 

power 

wire 

is 

on

the 

battery 

post, 

and 

not 

on 

switched 

source. 

Also

if 

the 

system 

is 

pulled 

below 

7V 

for

ev

en 

split 

second, 

the 

system 

will 

reset.

R

un 

red 

power 

wire 

directly 

to 

battery

.

Check 

for 

positiv

power 

at 

heater 

valv

green 

wire 

and

blower 

red 

wire. 

Check 

for 

ground 

on 

control 

head 

white 

wire.

Check 

for 

obstructed 

or 

binding 

mode 

doors.

Check 

for 

damaged 

stepper 

motor 

or 

wiring.

Err

atic 

functions 

of

blower

mode, 

temp

etc.

Check 

for 

damaged 

switch 

or 

pot 

and 

associated 

wiring.

R

epair 

or 

replace.

8.

Summary of Contents for 751155

Page 1: ...porator Kit with Standard Controls 751155 901189 REV D 02 02 17 INST 55 59 CHEV P UP w STANDARD CONTROLS EVAP KIT PG 1 OF 24 an ISO 9001 2008 Registered Company 18865 Goll St San Antonio TX 78266 ph 2...

Page 2: ...ger Compartment Disassembly Defrost Duct Installation Bracket Evaporator Hardline Installation Bracket Evaporator Hardline Installation Cont Center Louver A C Plenum Installation Firewall Modification...

Page 3: ...d quantities Refer to packing list for actual parts and quantities Gen IV Evaporator Sub Case 744012 Gen IV Evaporator Sub Case Accessory Kit 1 2 1 1 744012 791155 Before beginning installation open a...

Page 4: ...ure of your A C system This is especially important with the receiver drier Additionally when caps are removed for assembly BE CAREFUL Some components are shipped under pressure with dry nitrogen Evac...

Page 5: ...uipment can be sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types...

Page 6: ...ct the battery Remove the battery and battery tray retain Remove the top cover on the radiator core support retain Remove the OEM fan fan shroud retain Drain and remove the radiator retain Remove the...

Page 7: ...d Disconnect all wires and cables from the control panel Remove the control panel discard Remove the passenger side OEM vent control discard and close and seal the kick panel vent with silicone See Fi...

Page 8: ...Hex Bolts Supplied on Evaporator Sub Case 6 Liquid Line 092160 Defrost Duct Installation Install the driver and passenger side defrost ducts using 2 8 x 1 2 pan head screws as shown in Figure 3 below...

Page 9: ...to Water Pump 092162 10 O ring Heater Line Evaporator to Intake 092163 Center Louver A C Plenum 496102 2 10 32 x 1 2 Pan Head Screws Bracket Evaporator Hardline Installation Cont Center Louver A C Ple...

Page 10: ...3 8 Firewall Modification Drill 2 1 holes and 2 3 8 holes into the firewall See Figure 7 below Enlarge an OEM hole in the firewall to 5 8 as shown in Figure 7 below 1 2 Firewall Modification Cont Cut...

Page 11: ...re 9 below Verify that the evaporator unit is level and square to the dash then tighten all mounting bolts NOTE Tighten the bolt on the firewall first Then tighten the front mounting bracket Install t...

Page 12: ...onto the bottom of the evaporator unit and route it through the firewall Install a 1 2 90 drain elbow onto the drain hose 1 2 3 1 Figure O ring Installs Over Male Insert to Swaged Lip O ring 6 O ring...

Page 13: ...unt of silicone spray will ease heater hose installation Route a 90 heater hose through the firewall and connect to the heater line on the evaporator Route the other end of the hose to the intake NOTE...

Page 14: ...or A C hose Lubricate 2 8 O rings See Figure 11 Page 12 and connect the 135 female fitting with service port to the 8 discharge port on the compressor Then route the 90 female fitting to the 8 condens...

Page 15: ...135 female fitting with service port to the 10 suction port on the compressor Then route the 90 female fitting to the 10 evaporator hardline See Figure 12 Page 13 and Figure 14 below Tighten each fit...

Page 16: ...Louver Installation Install the driver side louver under the dash and secure it using an OEM screw as shown in Figure 15 below Install a 1 2 plastic plug into the driver side louver as shown in Figure...

Page 17: ...l radiator with at least a 50 50 mixture of approved antifreeze and distilled water It is the owner s responsibility to keep the freeze protection at the proper level for the climate in which the vehi...

Page 18: ...e Defrost Duct 2 x 10 Driver Side Defrost Duct 2 x 24 Glove Box Duct Hose Retainer 624989 Windshield Duct Hose Dash Passenger Side Louver 2 x 40 Driver Side Louver 2 x 30 Plug From Control Wiring Harn...

Page 19: ...C IF USED 232007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As...

Page 20: ...ng Be Sure Compressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body...

Page 21: ...ions from DASH to FLOOR to DEFROST with a blend in between This lever knob controls the temperature from HOT to COLD Blower Speed Mode Control Temperature Control Temperature Control Temperature Contr...

Page 22: ...blower will always be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replace...

Page 23: ...of mode door function No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a b...

Page 24: ...1155 Accessory Kit 791155 No Qty Part No Description NOTE Images may not depict actual parts and quantities Refer to packing list for actual parts and quantities Gen IV Evaporator Sub Case 744012 Pack...

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