Vintage Air 1968 CUTLASS Manual Download

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901091 REV A 3/29/12, INST 1968 CUTLASS wo AC EVAP KIT PG 25 OF 25

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PACKED BY:

DATE:

EVAPORATOR KIT

561061

1.
2.

1
1

744004-VUE
784068

No. QTY. PART No. DESCRIPTION

GEN IV 4 VENT EVAP SUB CASE w/ 204 ECU
1968 CUTLASS wo AC ACC. KIT

GEN IV 4 VENT

EVAP SUB CASE

w/204 ECU

744004-VUE

ACCESSORY KIT

784068

NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES.

REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES.

OFF

DASH

HOT

FAN HI

DEF

FLR

COLD

Summary of Contents for 1968 CUTLASS

Page 1: ...1968 CUTLASS WITHOUT FACTORY AIR 561061 901091 REV A 3 23 12 INST 1968 CUTLASS wo AC EVAP KIT PG 1 OF 25 an ISO 9001 2008 Registered Company...

Page 2: ...NSTALLATION FIGURES 6 7 7a 7b 11 FIREWALL COVER INSTALLATION EVAPORATOR INSTALLATION FIGURES 8 9 12 BRACKET INSTALLATION CONT FIGURE 10 13 EVAPORATOR INSTALLATION CONT FIGURES 11 12 14 DRAIN HOSE INST...

Page 3: ...AYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 561061 1 2 1 1 744004 VUE 784068 No QTY PART No DESCRIPTION ACCESSORY KIT 784068 1 GEN IV 4 VENT EVAP SUB CASE w 204...

Page 4: ...sed on installer preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System...

Page 5: ...be sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electrica...

Page 6: ...ER FENDER PANEL HEATER HOSE CLAMP OEM BLOWER MOTOR ASSEMBLY BEFORE STARTING THE INSTALLATION CHECK THE FUNCTION OF THE VEHICLE HORN LIGHTS ETC FOR PROPER OPERATIONS STUDY THE INSTRUCTIONS ILLUSTRATION...

Page 7: ...E AND CABLES FROM CONTROL PANEL AND RADIO REMOVE RADIO RETAIN AND CONTROL PANEL DISCARD OEM DEFROST DUCT ASSEMBLYBY STRAIGHTENING 4 METAL TABS SEE FIGURE 2 BELOW OEM HEATER ASM DISCARD SEE FIGURE 2 BE...

Page 8: ...R DOOR ASM DISCONNECT AND DISCARD PULL CABLE ASSEMBLIES FROM THE KICK PANEL SEE FIGURE 3 BELOW INSTALL 1 2 PLASTIC PLUG TO FILL THE HOLE LEFT FROM THE REMOVAL OF THE PULL CABLE ASM SEE FIGURE 4 BELOW...

Page 9: ...E DEFROST DUCT TO COWL USING 10 x 1 2 SHEETMETAL SCREWS SEE FIGURE 5 BELOW NOTE DRIVER SIDE DEFROST DUCT INSTALLS BEHIND STEERING COLUMN BRACE AND SECURES USING STEERING COLUMN OEM BOLT AS SHOWN BELOW...

Page 10: ...SEE FIGURE 6 BELOW NOTE FRESH AIR CAP INSTALLS ON ENGINE SIDE OF FIREWALL FIGURE 7b FIGURE 7a FIGURE 7 KICK PANEL FRESH AIR CAP INSTALLATION INSTALL 4 GROMMETS IN KICK PANEL FRESH AIR CAP SEE FIGURE...

Page 11: ...PAGE 13 NOTE WRAP THE 10 FITTING CONNECTIONS WITH PRESS TAPE SEE FIGURE 11 PAGE 13 2 1 4 20 x 1 2 HEX BOLT FRONT EVAPORATOR BRACKET 644100 FIGURE 9 FIREWALL COVER INSTALLATION APPLY A 1 4 BEAD OF SIL...

Page 12: ...V A 3 29 12 INST 1968 CUTLASS wo AC EVAP KIT PG 12 OF 25 REAR EVAPORATOR BRACKET ASM 644107 2 HEATER FITTINGS 2 1 4 20 x HEX BOLT 2 1 4 20 x HEX BOLT BRACKET INSTALLATION CONT FIGURE 10 68 CUTLASS MOU...

Page 13: ...TO THE FIREWALL FROM THE ENGINE COMPARTMENT SIDE USING 2 1 4 20 x 1 1 4 HEX BOLT AND FLAT WASHER SEE FIGURE 12 VERIFY THAT EVAPORATOR UNIT IS LEVEL AND SQUARE TO THE DASH SECURE THE FRONT EVAPORATOR M...

Page 14: ...CONNECT THE 45 FEMALE FITTING w 134a SERVICE PORT TO THE 8 DISCHARGE PORT ON THE COMPRESSOR ROUTE THE 90 FEMALE FITTING TO THE 8 CONDENSER HARDLINE COMING THROUGH CORE SUPPORT SEE FIGURE 15 PAGE 15 T...

Page 15: ...T IS 3 4 A 3 4 x 5 8 REDUCER FITTING IS REQUIRED NOT SUPPLIED ROUTE A PIECE OF HEATER HOSE FROM THE INTAKE TO THE BOTTOM HEATER FITTING OF HEATER CORE AS SHOWN IN FIGURE 11 PAGE 13 AND FIGURE 15 BELOW...

Page 16: ...OWN IN FIGURE 16 BELOW INSTALL LOUVERS IN HOUSING SEE FIGURE 16a BELOW FIGURE 16 FIGURE 16a 3 10 x 1 2 HEX SHEET METAL SCREWS 2 10 x 1 2 HEX SHEET METAL SCREWS DR SIDE UNDER DASH LOUVER HOUSING 494050...

Page 17: ...OVED ANTIFREEZE AND DISTILLED WATER IT IS THE OWNER S RESPONSIBILITY TO KEEP THE FREEZE PROTECTION AT THE PROPER LEVEL FOR THE CLIMATE IN WHICH THE VEHICLE IS OPERATED FAILURE TO FOLLOW ANTIFREEZE REC...

Page 18: ...TROL PANEL DUCT HOSE ROUTING PASS SIDE LOUVER 2 x 45 CENTER DRIVER SIDE LOUVER 2 x 28 DRIVER SIDE LOUVER 2 x 26 CENTER PASS SIDE LOUVER 2 x 15 FIGURE 19 PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE D...

Page 19: ...ROGRAM Wiring Diagram TEMP MODE FAN A C IF USED 232007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Wa...

Page 20: ...2V Ign Switch Source Key On Accessory Position Must Be Switched Tan Wire Used Only With Vintage Air Supplied Control Panel With LED Back Light Relay Green Wire Is Heater Control Valve Blue Wire Is A C...

Page 21: ...VER ALL THE WAY LEFT FOR DASH MODE MODE LEVER TEMPERATURE LEVER IN A C MODE SLIDE THE TEMPERATURE LEVER ALL THE WAY RIGHT TO ENGAGE COMPRESSOR SLIDE LEVER LEFT OR RIGHT TO ADJUST DESIRED TEMPERATURE B...

Page 22: ...always be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should...

Page 23: ...r function No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the v...

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Page 25: ...24 K I C K P A N E L C U T O U T T E M P L A T E CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE CUT THIS AREA...

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Page 28: ...04 VUE 784068 No QTY PART No DESCRIPTION 1 GEN IV 4 VENT EVAP SUB CASE w 204 ECU 1968 CUTLASS wo AC ACC KIT GEN IV 4 VENT EVAP SUB CASE w 204 ECU 744004 VUE ACCESSORY KIT 784068 NOTE IMAGES MAY NOT DE...

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