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20

901091 REV A 3/29/12, INST 1968 CUTLASS wo AC EVAP KIT PG 20 OF 25

RED

CIRCUIT BREAKER

30 AMP

+

+

-

BLAC

K

RED

WHI

TE

RED

 CHASSIS
GROUND 

 HEATER

CONTROL

VALVE

 A/C

COMPRESSOR 

RELAY

HEATER 

CONTROL 

VALVE RELAY

Ignition Switch:

Dash Light:

 

NOTE:

 

MOUNT RELAYS

IN DESIRED 

LOCATION

UNDER DASH

 GREEN

 FIREWALL

BLUE

BLUE

RED 

WHITE

VIOLET

(IGNITION HOT

TERMINAL)

IGNITION 

SWITCH

DASH BACK LIGHT+0-12v

TAN

GRAY

GREEN

RED

BLUE

WHITE

WHITE

WARNING:

ALWAYS MOUNT CIRCUIT

BREAKER UNDER THE HOOD

IN THE ENGINE COMPARTMENT

AND AS CLOSE TO THE 

BATTERY AS POSSIBLE

RED
RED

 WHITE

COMPRESSOR

BATTERY

NOTE:

 CONNECT WHITE

WIRES DIRECTLY TO 

(-) BATTERY TERMINAL

CONNECT

CONNECT

CONNECT

CONNECT

CONNECT

CONNECT

BAT

RUN

12V

BINARY

SAFETY

SWITCH

YELLOW

ORANGE

WIRING 

HARNESS

Violet 12V Ign Switch Source (Key On 

Accessory) Position Must Be Switched. 

Tan Wire Used Only With Vintage Air 

Supplied Control Panel With LED Back 

Light.

Relay:

Green Wire Is Heater Control Valve.

Blue Wire Is A/C Compressor.

Binary: Connect As Shown (Typical 

Compressor Wiring). Be Sure 

Compressor Body Is Grounded. 

Trinary Switch: Connect According to 

Trinary Switch Wiring Diagram.

Install Solenoid Pointing Down. Normal 

To Get Very Hot During Operation. White 

Ground Wire (Not Part of Harness) 

Supplied in Kit. Normally Open Valve 

Must Be Connected for Proper System 

Operation.

White

 

Must Run To (-) Battery. Red May 

Run to (+) Battery or Starter. Mount 

Circuit Breaker As Close to Battery As 

Possible.

Heater Control Valve:

Binary/Trinary & Compressor:

Circuit Breaker/Battery:

CONTROL 

WIRING 

HARNESS

NOTE: 

YELLOW & ORANGE 

COMING FROM 

HARNESS ARE NOT 

USED. 

WIRING 

HARNESS

GRAY WIRE IS USED FOR 

PROGRAMING CONTROLS 

IF APPLICABLE

WIRING 

HARNESS

                Gen IV Wiring 

Connection Instruction

Summary of Contents for 1968 CUTLASS

Page 1: ...1968 CUTLASS WITHOUT FACTORY AIR 561061 901091 REV A 3 23 12 INST 1968 CUTLASS wo AC EVAP KIT PG 1 OF 25 an ISO 9001 2008 Registered Company...

Page 2: ...NSTALLATION FIGURES 6 7 7a 7b 11 FIREWALL COVER INSTALLATION EVAPORATOR INSTALLATION FIGURES 8 9 12 BRACKET INSTALLATION CONT FIGURE 10 13 EVAPORATOR INSTALLATION CONT FIGURES 11 12 14 DRAIN HOSE INST...

Page 3: ...AYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 561061 1 2 1 1 744004 VUE 784068 No QTY PART No DESCRIPTION ACCESSORY KIT 784068 1 GEN IV 4 VENT EVAP SUB CASE w 204...

Page 4: ...sed on installer preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System...

Page 5: ...be sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electrica...

Page 6: ...ER FENDER PANEL HEATER HOSE CLAMP OEM BLOWER MOTOR ASSEMBLY BEFORE STARTING THE INSTALLATION CHECK THE FUNCTION OF THE VEHICLE HORN LIGHTS ETC FOR PROPER OPERATIONS STUDY THE INSTRUCTIONS ILLUSTRATION...

Page 7: ...E AND CABLES FROM CONTROL PANEL AND RADIO REMOVE RADIO RETAIN AND CONTROL PANEL DISCARD OEM DEFROST DUCT ASSEMBLYBY STRAIGHTENING 4 METAL TABS SEE FIGURE 2 BELOW OEM HEATER ASM DISCARD SEE FIGURE 2 BE...

Page 8: ...R DOOR ASM DISCONNECT AND DISCARD PULL CABLE ASSEMBLIES FROM THE KICK PANEL SEE FIGURE 3 BELOW INSTALL 1 2 PLASTIC PLUG TO FILL THE HOLE LEFT FROM THE REMOVAL OF THE PULL CABLE ASM SEE FIGURE 4 BELOW...

Page 9: ...E DEFROST DUCT TO COWL USING 10 x 1 2 SHEETMETAL SCREWS SEE FIGURE 5 BELOW NOTE DRIVER SIDE DEFROST DUCT INSTALLS BEHIND STEERING COLUMN BRACE AND SECURES USING STEERING COLUMN OEM BOLT AS SHOWN BELOW...

Page 10: ...SEE FIGURE 6 BELOW NOTE FRESH AIR CAP INSTALLS ON ENGINE SIDE OF FIREWALL FIGURE 7b FIGURE 7a FIGURE 7 KICK PANEL FRESH AIR CAP INSTALLATION INSTALL 4 GROMMETS IN KICK PANEL FRESH AIR CAP SEE FIGURE...

Page 11: ...PAGE 13 NOTE WRAP THE 10 FITTING CONNECTIONS WITH PRESS TAPE SEE FIGURE 11 PAGE 13 2 1 4 20 x 1 2 HEX BOLT FRONT EVAPORATOR BRACKET 644100 FIGURE 9 FIREWALL COVER INSTALLATION APPLY A 1 4 BEAD OF SIL...

Page 12: ...V A 3 29 12 INST 1968 CUTLASS wo AC EVAP KIT PG 12 OF 25 REAR EVAPORATOR BRACKET ASM 644107 2 HEATER FITTINGS 2 1 4 20 x HEX BOLT 2 1 4 20 x HEX BOLT BRACKET INSTALLATION CONT FIGURE 10 68 CUTLASS MOU...

Page 13: ...TO THE FIREWALL FROM THE ENGINE COMPARTMENT SIDE USING 2 1 4 20 x 1 1 4 HEX BOLT AND FLAT WASHER SEE FIGURE 12 VERIFY THAT EVAPORATOR UNIT IS LEVEL AND SQUARE TO THE DASH SECURE THE FRONT EVAPORATOR M...

Page 14: ...CONNECT THE 45 FEMALE FITTING w 134a SERVICE PORT TO THE 8 DISCHARGE PORT ON THE COMPRESSOR ROUTE THE 90 FEMALE FITTING TO THE 8 CONDENSER HARDLINE COMING THROUGH CORE SUPPORT SEE FIGURE 15 PAGE 15 T...

Page 15: ...T IS 3 4 A 3 4 x 5 8 REDUCER FITTING IS REQUIRED NOT SUPPLIED ROUTE A PIECE OF HEATER HOSE FROM THE INTAKE TO THE BOTTOM HEATER FITTING OF HEATER CORE AS SHOWN IN FIGURE 11 PAGE 13 AND FIGURE 15 BELOW...

Page 16: ...OWN IN FIGURE 16 BELOW INSTALL LOUVERS IN HOUSING SEE FIGURE 16a BELOW FIGURE 16 FIGURE 16a 3 10 x 1 2 HEX SHEET METAL SCREWS 2 10 x 1 2 HEX SHEET METAL SCREWS DR SIDE UNDER DASH LOUVER HOUSING 494050...

Page 17: ...OVED ANTIFREEZE AND DISTILLED WATER IT IS THE OWNER S RESPONSIBILITY TO KEEP THE FREEZE PROTECTION AT THE PROPER LEVEL FOR THE CLIMATE IN WHICH THE VEHICLE IS OPERATED FAILURE TO FOLLOW ANTIFREEZE REC...

Page 18: ...TROL PANEL DUCT HOSE ROUTING PASS SIDE LOUVER 2 x 45 CENTER DRIVER SIDE LOUVER 2 x 28 DRIVER SIDE LOUVER 2 x 26 CENTER PASS SIDE LOUVER 2 x 15 FIGURE 19 PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE D...

Page 19: ...ROGRAM Wiring Diagram TEMP MODE FAN A C IF USED 232007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Wa...

Page 20: ...2V Ign Switch Source Key On Accessory Position Must Be Switched Tan Wire Used Only With Vintage Air Supplied Control Panel With LED Back Light Relay Green Wire Is Heater Control Valve Blue Wire Is A C...

Page 21: ...VER ALL THE WAY LEFT FOR DASH MODE MODE LEVER TEMPERATURE LEVER IN A C MODE SLIDE THE TEMPERATURE LEVER ALL THE WAY RIGHT TO ENGAGE COMPRESSOR SLIDE LEVER LEFT OR RIGHT TO ADJUST DESIRED TEMPERATURE B...

Page 22: ...always be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should...

Page 23: ...r function No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the v...

Page 24: ......

Page 25: ...24 K I C K P A N E L C U T O U T T E M P L A T E CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE CUT THIS AREA...

Page 26: ......

Page 27: ......

Page 28: ...04 VUE 784068 No QTY PART No DESCRIPTION 1 GEN IV 4 VENT EVAP SUB CASE w 204 ECU 1968 CUTLASS wo AC ACC KIT GEN IV 4 VENT EVAP SUB CASE w 204 ECU 744004 VUE ACCESSORY KIT 784068 NOTE IMAGES MAY NOT DE...

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