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SECTION  TSM

845.1

ISSUE

C

PAGE  11 OF  13

2.

  Place a spacer under pump so the foot sits flat and clamp 

foot  to  the  table.    Install  one  of  the  secondary  O-Ring 

seals onto the pump pilot then slide the coupling bracket 

up to pump and bolt together.

3.

  Install  two  threaded  rods  into  the  bracket  on  the  other 

end.    Insert  the  (2)  jackscrews  into  their  holes  of  the 

bearing housing and thread in completely.  Install other 

secondary O-ring onto the bearing housing pilot.  Support 

the bearing housing assembly from over head then slide 

onto the (2) threaded rods.  Balance the assembly and 

glide outer magnet onto canister until jackscrews come 

to rest in the two counter bored holes on the bracket. 

 BE 

CAREFUL TO CENTER THE OUTER MAGNET WHILE 

STARTING  TO  ENGAGE  CANISTER.

    Depending 

on lengths of magnets the unit may be drawn in as the 

jackscrews  are  removed  or  may  require  pushing  in.  

Evenly  back  off  the  jack  screws  until  the  housing  is 

approximately 1” from the bracket then remove the over 

head support and finish backing off the jack screws.  The 

housing may require a slight lift to get into the pilot of the 

bracket.  Secure with (2) capscrews then remove the rods 

and install final (2) capscrews.

ADJUSTING HEAD GASKET END 

CLEARANCE

Use either of the following procedures to properly adjust the 

end clearance, when replacing gaskets.

PROCEDURE A:

With the casing secured to the bracket and balance plate in 

position, slide the rotor and shaft into the casing.  Insert the 

feeler gage of the proper thickness into the port and between 

two rotor teeth.  Install one .015” and .007” gasket onto the  

head. With the idler on idler pin, place head into the pump  

casing.  With capscrews tight, the feeler gage should fit snugly;  

otherwise  gaskets  should  be  added  or  removed  until  the 

proper clearance is attained.  See 

figure 19

.

fIGURE 19

fIGURE 20

PROCEDURE B:

If the pump is in the pipeline and not accessible through ports, 

remove the head and remove gaskets.  Put the head back 

on and measure the gap as shown.  See 

figure 20

.  After 

determining  the  gap  between  head  and  casing,  select  a 

combination  of  gaskets  with  approximately  25%  more  total 

thickness than the feeler gage plus required end clearance.  

See 

figure  18  on  page  10.

  Note:  gaskets  will  compress 

when  head  is  tightened  down.    Remove  head,  install  all 

gaskets and the O-ring, and then install head.  Tighten the 

head capscrews and then check the pump by making sure 

the pump turns over freely by hand.

ASSEMBLY: D SERIES COUPLING

1.

  Remove any foreign material attached to the magnets.  

Place key in pump shaft and slide inner magnet on shaft 

until it comes to rest against shoulder on shaft.  Insert 

washer,  lockwasher  and  capscrew  into  end  of  magnet 

and tighten.  May require inserting brass bar into port to 

block rotor from turning.   Install O-ring into face of pump 

bracket then slide canister over inner magnet and secure 

with the capscrews.

DANGER !

follow  these  directions  exactly  to  avoid 

injury to self or damage to pumping unit, 

be extremely careful to keep inner & outer 

magnets at least (1) foot apart until step 

3. Do not allow magnets to engage in any 

other fashion. Be aware of health hazards 

listed on (page 2).

DANGER !

Before  starting  pump,  be  sure  all  drive 

equipment guards are in place.
failure  to  properly  mount  guards  may 

result in serious injury or death.

Summary of Contents for 823

Page 1: ... 10 Adjusting Head Gasket End Clearance 11 Assembly D Series Coupling 11 Troubleshooting 12 Pressure Relief Valves 12 Pressure Adjustment 12 Disassembly Relief Valve 13 Assembly Relief Valve 13 FIGURE 1 LS 825 MD D290 R Complete Unit on Base with Viking C Reducer FIGURE 2 QS 825 MD D450 B Bearing Carrier Footed Pump and Coupling Bracket Jacketed Pump Bracket INTRODUCTION The illustrations used in ...

Page 2: ...Viking Pump product catalog DO NOT attempt to dismantle a pressure relief valve that has not had the spring pressure relieved or is mounted on a pump that is operating AVOID contact with hot areas of the pump and or drive Certain operating conditions temperature control devices jackets heat tracing etc improper installation improper operation and improper maintenance can all cause high temperature...

Page 3: ...This may be a relief valve mounted directly on the pump an inline pressure relief valve a torque limiting device or a rupture disk Do not rely on decoupling of magnets for protection from over pressure this may result in damage to the magnets pump or other equipment 2 If pump rotation is to be reversed during operation pressure protection must be provided on both sides of the pump 3 The relief val...

Page 4: ...table alternate SUGGESTED REPAIR TOOLS The following tools are required to properly repair a Mag Drive pump These tools are in addition to standard mechanics tools such as open end wrenches socket set pliers screw drivers etc Most items can be obtained from an industrial supply house 1 Soft headed hammer 2 Allen wrenches 3 Spanner wrench adjustable pin type for use on end cap Source 482 J H Willia...

Page 5: ...e 19 Idler Bushing 29 Capscrews for Relief Valve 10 Locating Pin 20 Idler Bushing FIGURE 5 EXPLODED VIEW LQ LS SIZE MAG DRIVE PUMPS FIGURE 6 EXPLODED VIEW Q QS SIZE MAG DRIVE PUMP QS SHOWN ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION 1 Brkt Gasket Pilot Face 10 Locating Pin 19 Idler Bushing 2 Brkt Gasket Pilot O D 11 Pipe Plugs 20 Head Gaskets 3 Bracket 12 Casing 21 Idler Pin 4 Capscrews for...

Page 6: ...re original parts and in good condition usually the rest of the pump is also in good condition FIGURE 7 EXPLODED VIEW D SERIES COUPLING ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION 1 Locknut 9 Jack Screws 17 Outer Magnet Assembly 2 Lockwasher 10 Set Screws 18 Bracket 3 Endcap 11 Insert 19 Temperature Monitor Optional 4 Lip Seals 12 Capscrews Bearing Housing 20 Pipe Plug 5 Bearing Spacer Oute...

Page 7: ...on the suction side of the head Remove the pipe plug and reinstall in the other similar hole in the head Follow the procedure for pump assembly Reverse the relief valve orientation so the adjusting cap points towards suction port PORT ARRANGEMENT Standard configuration as viewed from the pump shaft is right angle porting LQ LS Q the suction port for clockwise rotation is at 9 o clock The top port ...

Page 8: ...down on a clean flat surface preferably not steel to keep from rolling around Remove temperature probe if present FIGURE 11 FIGURE 12 FIGURE 13 FIGURE 14 7 Insert a brass bar through a port between two rotor teeth and loosen the capscrew holding the inner magnet onto the shaft See Figure 13 The 0 437 capscrew has right hand threads therefore turn it counterclockwise THE INNER MAGNET HAS A VERY STR...

Page 9: ...If the seal is in good condition slide the endcap over the outer spacer then thread into bearing housing Center the inner spacer so the shaft will slide through the two bearings Thread in the end cap until it makes contact with the outer TRB Tighten the endcap by hand until tight and secure in position with the 2 setscrews 3 Insert the outer magnet shaft through the bearings and the spacers When t...

Page 10: ...gaskets have been put in place 5 Coat the idler pin with suitable lubricant and place the idler on the idler pin in head 6 The head can now be assembled on the pump Tilt the top of the head away from the pump slightly until the crescent enters the inside diameter of the rotor and rotate the idler until its teeth mesh with the rotor teeth Line up mark on head and casing which were previously marked...

Page 11: ...all one 015 and 007 gasket onto the head With the idler on idler pin place head into the pump casing With capscrews tight the feeler gage should fit snugly otherwise gaskets should be added or removed until the proper clearance is attained See Figure 19 FIGURE 19 FIGURE 20 PROCEDURE B If the pump is in the pipeline and not accessible through ports remove the head and remove gaskets Put the head ba...

Page 12: ...he strainer is partially clogged An air leak somewhere in suction line The pump may be running too slow Is motor the correct speed and wired up correctly The pressure relief valve is set too low stuck open or has a damaged poppet or seat The bypass line around the pump is partially open The pump is worn out or has too many gaskets Pump takes too much power stalls motor The liquid is more viscous t...

Page 13: ...FOR A PARTICULAR PURPOSE No officer or employee of IDEX Corporation or Viking Pump Inc is authorized to alter this warranty DANGER Before opening any Viking pump liquid chamber pumping chamber reservoir relief valve adjusting cap fitting etc be sure 1 That any pressure in the chamber has been completely vented through the suction or discharge lines or other appropriate openings or connections 2 Th...

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