background image

FIGURE A5-B: 

RETURN-TO-TANK PRESSURE RELIEF VALVE

Discharge

Suction

Pump Head

Valve Always Mounts 

on Discharge Side of 

Pump

 CAUTION !

Internal type relief valves mounted on Viking pumps 

should always have the cap or bonnet pointed toward 

the suction side of the pump. Return-to-tank type relief 

valves should always be mounted on the discharge side 

of the pump. If pump rotation is reversed, change the 

relief valve. Turn the internal type end for end; move the 

return-to-tank type to the other port. If on a particular 

installation rotation is reversed, e.g., using one pump 

to fill a tank, and then by use of a reversing switch or 

other means of changing the rotation to permit the same 

pump to circulate the liquid through a heater or to load 

out, then pressure protection must be provided on both 

sides of the pump for both rotations. This may be a 

combination of relief valves, torque limiting devices or 

rupture disks.

 CAUTION !

Pumps or systems without relief valves should have 

some form of pressure protection, e.g. torque limiting 

devices or rupture disks.

5.  Pressure Protection

 - Viking pumps are positive 

displacement pumps. This means that when the pump is 

rotated, liquid will be delivered to the discharge side of 

the pump. If there is no place for this liquid to go, i.e. the 

discharge line is blocked or closed, pressure can build up 

until the motor stalls, the drive equipment fails, a pump 

part breaks or ruptures, or the piping bursts. Because of 

this, some form of pressure protection must be used with 

a positive displacement pump. This may be a relief valve 

mounted directly on the pump, an inline relief valve, a 

torque limiting device or a rupture disk.
The pressure relief valve mounted on most Viking pumps 

and most in-line valves are of the spring-loaded poppet 

design. See 

Figure A4

. The spring (a) holds poppet 

(b) against the seat in the valve body (c) with a given 

force determined by the spring size and by how tightly 

it is compressed by the adjusting screw (d). The pump 

discharge pressure pushes against the underside of the 

poppet at point (e). When the force exerted by the liquid 

under the poppet exceeds that exerted by the spring, the 

poppet lifts and liquid starts to flow through the valve. 

As the discharge pressure builds up, more and more of the 

liquid flows through until a pressure is reached at which all 

of the liquid being pumped is going through the valve. This 

pressure is the relief valve setting.
Viking pumps can be furnished with either an internal 

pressure relief valve - one which directs the flow from the 

valve back to the suction side of the pump - or a return-

to-tank valve - which directs the flow through piping back 

to the supply tank. See 

Figure A5-A

 and 

Figure A5-B

An inline relief valve mounted in the discharge piping also 

directs the flow back to the supply tank. This type of valve 

should be mounted close to the pump so that the pressure 

drop through the piping between the pump and the valve 

is at a minimum. Be sure there are no shutoff valves 

between the pump and relief valve. Piping from a return-

to-tank or an in-line valve to the supply tank should also 

be as short and as large as possible.

NOTE:

 On some models, the relief valve is mounted on 

the pump casing instead of the pump head.

The spring-loaded poppet-type valve is strictly a differential 

valve, sensing only those pressures on each side of the 

poppet. It should not be used as a pressure or flow control 

device. It is intended strictly as a relief valve.
The pressure at which either the return-to-tank or internal 

relief valve bypasses can be changed by turning the 

adjusting screw. Do not back the adjusting screw all the 

way out. Stop when spring tension is off the screw (the 

screw starts to turn easily). For details on maintenance 

of the relief valve, refer to the Technical Service Manual 

covering your model series.

6.  Motor

 - follow local electrical codes when hooking up 

motors.

FOUNDATION

Every pump should have a solid foundation. It may be any 

structure sufficiently strong to hold the pump rigid and to 

absorb any strain or shock that may be encountered.

A certified print of the pumping unit should be used in 

 

preparing the foundation. If a separate foundation is provided, 

make it at least four inches wider and longer than the base of 

the unit.
When the unit is placed on the foundation, it should be leveled 

and checked for position against the piping layout and then 

fastened down.

COMPONENT & UNIT LIFTING 

FEATURES

Removable lifting features, such as threaded eye bolts and 

hoist rings, installed in components (pumps, reducers, motors, 

etc.) and baseplates should be left on the components. 

These features are used to safely lift and move the individual 

components. Following are general guidelines for lifting Viking 

Pump

®

 units.

TSM 1741  |  Issue B  |  Page 12 of 20

© 2019 Viking Pump, Inc. • Cedar Falls, IA  

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

© Viking Pump, Inc.

Summary of Contents for 4197 Series

Page 1: ... Maintenance 19 ESB 515 19 Lubrication of Viking Pumps 19 Lubrication of Viking Reducers 19 Lubrication of Viking Associative Equipment 19 FIGURE 2 AS AK AL SIZES FIGURE 1 GG HJ HL SIZES INTRODUCTION The illustrations used in this manual are for identification purposes only and cannot be used for ordering parts Obtain a parts list from your Viking Pump representative Always give a complete name of...

Page 2: ...ump rotation may be reversed during operation pressure protection must be provided on both sides of pump Relief valve adjusting screw caps must always point towards suction side of the pump If pump rotation is reversed position of the relief valve must be changed Pressure relief valves cannot be used to control pump flow or regulate discharge pressure For additional information refer to Appendix G...

Page 3: ...Bulletin ESB 31 MAINTENANCE These pumps are designed for long trouble free service life under a wide variety of application conditions with minimum maintenance The points listed below will help provide long service life CLEANING PUMP Keep pump as clean as possible This will facilitate inspection adjustment and repair work and help prevent overlooking a dirt covered grease fitting STORAGE If pump i...

Page 4: ...m Name Of Part Item Name Of Part 1 Locknut 9 Bearing Retainer Washer 17 Idler Bushing 2 Bearing Spacer Collar 10 Casing 18 Idler and Bushing Assembly 3 End Cap for Bearing Housing 11 O Rings for Relief Valve 19 Head O Ring 4 Lip Seal for Bearing Housing 12 Relief Valve 20 Idler Pin 5 Ball Bearing Outer 13 Pipe Plug 21 Head and Idler Pin Assembly 6 Bearing Housing 14 Capscrew for Valve 22 Capscrew ...

Page 5: ...tscrew Setscrew Endcap Shaft Locknut Outer Ball Bearing Bearing Housing Inner Snap Ring Outer Snap Ring Shaft Snap Ring Inner Ball Bearing Bearing Retainer Washer Setscrew Shaft Locknut DANGER Before opening any Viking pump liquid chamber pumping chamber reservoir relief valve adjusting cap fitting etc be sure 1 That any pressure in the chamber has been completely vented through the suction or dis...

Page 6: ... them slowly by hand Spinning the bearings will damage the race and balls Make sure the bearings are clean then lubricate with non detergent SAE 30 weight oil and check for roughness Roughness can be determined by turning the outer race by hand Replace the bearings if they have roughness Be sure the shaft is free from nicks burrs and foreign particles that might damage the mechanical seal Scratche...

Page 7: ...ce can be pressed upon rotor hub See Figure 10 on page 7 or Figure 13 on page 8 To disassemble the rotating portion of the seal compress the carbon face and rapidly depress the retaining ring through the notch at the end of the retainer cartridge as shown in Figure 14 on page 8 Press the retainer cartridge onto the rotor hub See Figure 11 on page 7 At the factory an installation tube is used to pr...

Page 8: ...ler pin which is offset in the pump head is positioned toward and equal distance between the port connections to allow for proper flow of liquid through the pump 4 Tighten the head capscrews evenly 5 If the pump was equipped with a relief valve and was removed during disassembly install on the head with new gaskets The relief valve adjusting screw cap must always point towards the suction port Ref...

Page 9: ...aring assembly Turn the thrust bearing assembly clockwise until it can no longer be turned by hand Back off counter clockwise until the rotor shaft can be turned by hand with a noticeable drag 2 Make a mark on the outside diameter of the bearing housing and a corresponding mark on the casing 3 For standard end clearance back off the thrust bearing assembly the required length measured on the outsi...

Page 10: ... discharge line for actual adjusting operation 3 Turn adjusting screw CW in to increase pressure and CCW out to decrease pressure For guidance dimensions contact your Viking Pump representative for Engineering Standard ES 37 4 Close the discharge line at a point beyond the pressure gauge Limit the amount of time the pump is being operated at this condition The temperature inside the pump will rise...

Page 11: ...tions including right hand and left hand 4 Suction Discharge shaft rotation will determine which port is suction and which is discharge A look at Figure A3 will show how rotation determines which port is which As the pumping elements gears come out of mesh point A on Figure A3 liquid is drawn into the suction port Then at point B the gears come into mesh and the liquid is forced out the discharge ...

Page 12: ... reached at which all of the liquid being pumped is going through the valve This pressure is the relief valve setting Viking pumps can be furnished with either an internal pressure relief valve one which directs the flow from the valve back to the suction side of the pump or a return to tank valve which directs the flow through piping back to the supply tank See Figure A5 A and Figure A5 B An inli...

Page 13: ...sult in personal injury and or damage to the unit FIGURE A9 EXAMPLE OF IMPROPER LIFTING METHOD NOTE NEVER lift the unit with slings connected to the component lifting features The lifting features are designed for the individual component and are not rated to lift the entire unit Improper lifts can result in personal injury and or damage to the unit FIGURE A10 A Check width between these surfaces ...

Page 14: ...on or discharge line go around the obstacle instead of over it Going over it creates an air pocket See Figure A13 5 Where practical slope the piping so no air or liquid pockets will be formed Air pockets in the suction line make it hard for the pump to prime 6 For a suction line with a long horizontal run keep the horizontal portion below the liquid level if possible This keeps the pipe full of li...

Page 15: ...s manual 3 Check piping to be sure there is no strain on the pump casing 4 Rotate the pump shaft by hand to be sure it turns freely MAKE SURE THE PUMP DRIVER IS LOCKED OUT OR CANNOT BE ENERGIZED BEFORE DOING THIS 5 Jog motor to be sure it is turning in the right direction refer to discussion on pump rotation under item 4 in General Installation Notes section 6 Check any relief valves to be sure th...

Page 16: ...ossibly an air leak insufficient liquid above the end of the suction pipe c Vibrating from cavitation misalignment or damaged parts PRESSURE GAUGE DISCHARGE PORT 1 High reading would indicate a High viscosity small diameter discharge line or long discharge line b Gate valve is partially closed c Filter is plugged d Vertical head did not consider a high specific gravity liquid e Line is partially p...

Page 17: ...tern on all parts Rapid wear occurring in a few minutes hours or days shows up as heavy grooving galling twisting breaking or similar severe signs of trouble See Rapid Wear Table RAPID WEAR RAPID WEAR TABLE CAUSE EVIDENCE POSSIBLE SOLUTION 1 ABRASIVES Gouges or marks made by large hard particles a rapid wearing away of bushings from very small abrasives or anything in between Flush the system with...

Page 18: ...d and a light coat of non detergent SAE 30 weight oil must be applied to all internal pump parts Lubricate fittings and apply grease to pump shaft extension Viking suggests rotating pump shaft by hand one complete revolution every 30 days to circulate the oil Retighten all gasketed joints before using the pump DO S DON TS Do s and Don ts for installation operation and maintenance of Viking pumps t...

Page 19: ...ose polyurea grease Grease used for bracket bushing when seal is behind rotor Petrolatum Chevron Petrolatum Snow White Grease used for O Pro Seal Edible Grease aluminum complex Chevron FM ALC EP 0 1 2 Lubricate each grease fitting every 500 hours of operation or every six months whichever occurs first If service is severe grease more often Be sure the grease is compatible with the grease used by V...

Page 20: ...S EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND NON INFRINGMENT ALL OF WHICH OTHER WARRANTIES ARE EXPRESSLY EXCLUDED THE RIGHTS AND REMEDIES UNDER THIS WARRANTY ARE AND SHALL BE THE SOLE AND EXCLUSIVE RIGHTS AND REMEDIES AGAINST VIKING EXCEPT FOR THE SPECIFIC LIABILITIES AND OBLIGATIONS PROVIDED UNDER THIS WARRANTY VIKING SHA...

Reviews: