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Initial start−up, inspection and maintenance

15

Burner control unit

You may use the following burner
control units with this burner:

Burner control unit LOA 14.171B2V

For 

programming sequence

, see the

wiring diagram on page 25.

Sensor current:

H

min. requirement 50 

µ

A

H

max. permissible without flame
5.5

µ

A

Undervoltage

When the mains voltage falls below
165 V~, the burner will be prevented
from starting or the oil flow will be
interrupted; simultaneously the
system will be initiating a fault
shutdown.

Fault position

A lamp in the reset button also
indicates the fault shutdown of the
burner control unit.

Burner control unit LMO 14.113A2

For 

programming sequence

, see the

wiring diagram on page 25.

Sensor current:

H

min. requirement 40 

µ

A

H

max. permissible without flame 
5.5

µ

A

Undervoltage

If the mains voltage falls below
165V~ the burner control unit
initiates a safety shutdown.
The system re−starts when the mains
voltage rises again above approx.
175 V~.

Please note:

If the power supply is 2×127 V and a
red flashing code: 10×flashing (see
page 19) refer to your local
Viessmann sales office.

Controlled intermittent operation

After a maximum of 24 hours
non−stop operation, the burner
control unit implements an
automatic safety shutdown with
subsequent re−start.

Control sequence in case of faults

The fuel valve outputs and the
ignition system are immediately shut
down (< 1 s) if the system shuts
down because of faults.

Cause

Response

After mains power failure

Re−start

After falling below the undervoltage level

Re−start

In case of premature, faulty flame signal during the
pre−flush time t1

Fault shutdown at the end of the pre−flush time
t1

In case of premature, faulty flame signal during the
oil pre−heat time t0

Starting will be inhibited after a maximum of
40sec. fault shutdown

If the burner does not light within the safety limit t2

Fault shutdown at the end of the safety period t2

If the flame fails during operation

Max. 3 start repeats, then fault shutdown

No heating or oil pre−heater enabling within 10 min.

Fault shutdown

System creates a fault shutdown

After a fault shutdown, the burner
control unit remains locked out
(non−modifiable fault shutdown) and
the red lamp illuminates.
This state is also maintained after
the mains power supply has failed.

Resetting the boiler control unit

The system can be immediately reset
after a fault shutdown. Hold down
the reset button for approx. 1 sec.
(<3 s).

Ignition sequence

The system is re−ignited, if the flame
fails within the safety period,
however not later than at the end of
the safety period. This allows several
ignition attempts within the safety
period, see program sequence on
page 25.

Repeat restriction

The system may be re−ignited up to
3times, if the flame fails during
operation. The fourth flame failure
during operation triggers a fault
shutdown. The count of these
repeats begins with every controlled

switch−on (through temperature or
pressure regulators, thermostat or
pressure limiters or safety limiters).

5692452 GB

Summary of Contents for VITOSOL 200

Page 1: ...ssure jet burner type VEK H up to 40 kW with oil pre heater H from 50 kW without oil pre heater Vitorond 200 and Vitorond 222 See notes on applicability page 2 VITOFLAME 200 Vitoflame 200 oil burner f...

Page 2: ...o carry out repairs on parts that fulfil a safety function Use only original Viessmann spare parts or equivalent which have been approved by Viessmann Initial start up This must be carried out by the...

Page 3: ...p inspection and maintenance Procedure summary 4 Implementation 5 Burner control unit 15 Troubleshooting Procedure summary 18 Diagnosis 19 Additional information Specification 22 Standard values for b...

Page 4: ...ing the electrical connections Page 9 M 8 Cleaning the burner Page 9 I M 9 Checking the impeller fixings Page 10 I M 10 Checking the flame tube fixings Page 10 M 11 Nozzle replacement Page 11 I M 12 C...

Page 5: ...use of such combustion improvers 1 Check whether the flame tube attachment for 15 to 33 kW output has been fitted 2 Check the heating system pressure and the oil level in the tank 3 Open the shut off...

Page 6: ...ead off the oil and vacuum pressures of the pump on the relevant gauges vacuum should be max 0 35 bar given a head of 3 m between the oil pump and the bottom of the tank Where the vacuum measures high...

Page 7: ...tion E Terminal screw F Sensor plate G Flame tube 1 Modify the sensor plate position inside the flame tube To do this turn the blast tube connection setscrew C H Anti clockwise greater cross section m...

Page 8: ...y period Burner start with flame monitor lit from an outside source Fault shutdown not later than after 40 sec 3 Push flame monitor A into flange B until strap C noticeably clicks into place Please no...

Page 9: ...ug connections on the burner components and the cable bushes for tight fit 8 Cleaning the burner Maint 1 Burner in the maintenance position 2 Clean the housing and the flame tube sensor plate A igniti...

Page 10: ...on and maintenance 10 Implementation cont 9 Checking the impeller fixings Inspection Maint See maintenance item 8 10 Checking the flame tube fixings Inspection Maint Please note The flame tube must be...

Page 11: ...ng the blast tube connection 6 Insert the replacement nozzle whilst holding the blast tube connection Please note For make and type of nozzle see standard values for burner settings page 22 7 Only for...

Page 12: ...tion cont 12 Checking and adjusting the ignition electrodes Inspection Maint 15 up to 33 kW 40 up to 63 kW Check ignition electrodes A for wear and size see fig and replace if necessary 13 Burner chas...

Page 13: ...the O ring B on plug A 5 Push the new filter onto plug A 6 Insert the plug and filter into the oil pump Suntec oil pump type AL 35 1 Unscrew the four screws from the pump housing and remove the cover...

Page 14: ...nce of air bubbles in the prefilter is a sign of a leak in the suction line Check oil pipes and connecting pipes on the oil tanks Leaks will cause the fuel oil to continue to be injected run on and pr...

Page 15: ...down because of faults Cause Response After mains power failure Re start After falling below the undervoltage level Re start In case of premature faulty flame signal during the pre flush time t1 Faul...

Page 16: ...s During normal operation the various conditions are indicated by colour code acc to the following colour code table Colour code table Condition Colour code Colour Oil pre heater active oil pre heat t...

Page 17: ...a fault shutdown the red signal lamp is constantly on In this state the visual diagnosis of fault causes can be activated in accordance with the fault code table by activating the reset button 3 s The...

Page 18: ...ure summary Diagnosis 1 Establish faults ascertain system behaviour 2 Look for the corresponding cause of the fault in the diagnosis tables 3 Establish the action required from the table Remedy 4 Corr...

Page 19: ...es DD Ignition electrodes incorrectly adjusted Adjust correctly see page 12 2 flashes DD Ignition electrodes damp and contaminated Clean ignition electrode block 2 flashes DD Insulation of ignition el...

Page 20: ...flame monitor 2 flashes DD Burner control unit faulty Replace burner control unit 2 flashes DD Carbon deposits on flame tube or on sensor plate Clean flame tube Flame extinguishes during operation 7 f...

Page 21: ...is missing for 15 to 33 kW Install flame tube attachment for 15 to 33 kW CO2 content too low Incorrect setting Check setting see page 22 2 Infiltrating air Seal flue pipe at boiler adaptor Tighten fix...

Page 22: ...HF 0 45 0 50 60 HF 0 60 45 SF 0 75 60 SR 0 85 45 SF 1 00 60 S 1 25 80 H 1 50 Oil pressure approx 2 bar 9 0 9 0 9 0 8 5 9 0 10 0 11 5 10 5 Oil flow rate kg h Litres h 1 40 1 65 1 68 1 98 2 06 2 42 2 53...

Page 23: ...n panel E Return line F Suction line G Fan motor H Oil pump K Solenoid valve M Blast tube connection setscrew M Oil supply line N Ignition transformer O Ignition cable P Ignition electrode R Flame tub...

Page 24: ...iring diagram only applies in conjunction with Viessmann products 5692 452 GB 25 26 Control unit components Oil burner control unit On site supply Ext fault lamp Op lamp plug in panel Oil pre heater S...

Page 25: ...ection panel burner control unit 049 Burner hood latches 080 Small parts comprising 80a Locking spigot Allen screw head 4 mm 80b Plug spigot compression spring 80c Plug spigot lockwasher 80d Cheese he...

Page 26: ...ug spigot compression spring 80c Plug spigot lockwasher 80d Cheese head screw M 5 10 80e Cheese head screw M 5 45 Thread length 30 mm 80f Cheese head screw M 6 20 80g Cable clamp 80h Cheese head screw...

Page 27: ...y vol by vol by vol C C hPa 1hPa 1 mbar hPa 1hPa 1 mbar mm mm mm mm read as set read as after maintenance read as set read as set read as set read as set read as set read as set read as set read as se...

Page 28: ...s 18 19 E Electrical connections checking 9 F Flame monitor checking 8 Flame tube fixings checking 10 I Ignition electrodes checking 12 Ignition electrodes setting 12 Impeller fixings checking 10 L Le...

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