Viessmann Vitodens 333-F Service Instructions Manual Download Page 30

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Checking all gas equipment for tightness at operating pres-
sure

Danger

Escaping gas leads to a risk of
explosion.
Check gas equipment for tight-
ness.

Locking the control unit into place

Pivot control unit

with retaining

frame

up and secure with

screws on the side.

Pivot control unit

up and lock

side closures

Turn both screws

up to the cen-

tre of side closures

Further details regarding the individual steps

(cont.)

Commissioning, inspection, maintenance

682

Summary of Contents for Vitodens 333-F

Page 1: ... instructions for contractors Vitodens 333 F Type WS3C Compact gas fired condensing boiler 3 8 to 26 kW natural gas and LPG version For applicability see the last page VITODENS 333 F 5692 682 GB 6 2008 Please keep safe ...

Page 2: ...l legal instructions regarding the prevention of accidents all legal instructions regarding environmental protection the Code of Practice of relevant trade associations all current safety regulations as defined by DIN EN DVGW TRGI TRF VDE and all locally applicable standards If you smell gas Danger Escaping gas can lead to explosions which may result in serious injury Never smoke Prevent naked fla...

Page 3: ... loads Repair work Please note Repairing components which fulfil a safety function can com promise the safe operation of your heating system Replace faulty components only with original Viessmann spare parts Ancillary components spare and wearing parts Please note Spare and wearing parts which have not been tested together with the heating system can compromise its function Instal ling non authori...

Page 4: ...airs 87 Function description Constant temperature control unit 100 Weather compensated control unit 102 Internal extensions for external connections 104 External extensions for external connections accessories 106 Control functions 108 Remote control DIP switches 114 Electronic combustion control unit 115 Designs Connection and wiring diagram internal connections 117 Connection and wiring diagram ...

Page 5: ...Keyword index 133 Index cont 5 Index 5692 682 GB ...

Page 6: ...e language if required only for weather compensated control units 13 10 Checking the gas type 14 11 Gas type conversion only for operation with LPG 15 12 Function sequence and possible faults 15 13 Checking the static and supply pressure 17 14 Setting the maximum output 18 15 Checking the balanced flue system tightness annular gap check 19 16 Removing the burner and checking the burner gasket repl...

Page 7: ...ectrical connections 29 Checking all gas equipment for tightness at operating pressure 30 30 Locking the control unit into place 30 31 Checking the combustion quality 31 32 Checking the external LPG safety valve if installed 33 Matching the control unit to the heating system 32 34 Adjusting the heating curves only for weather compensated control units 38 35 Connecting the control unit to the LON s...

Page 8: ...ter of potable quality Soften fill water with hardness exceeding 3 0 mmol l e g use a small softening system for heating water see Vitoset price list An antifreeze additive suitable for heating systems can be mixed with the fill water 1 Check the pre charge pressure of the diaphragm expansion vessel 2 Close the gas shut off valve Further details regarding the individual steps 8 Commissioning inspe...

Page 9: ...d 4 If the control unit had already been switched ON before filling began Switch ON the control unit and acti vate the fill program via coding address 2F 2 Note To call up coding level 1 and for setting the coding address see page 46 For function and details of the fill program see page 109 Whilst the fill program is running the display shows bF Vitotronic 100 or Befüllung filling Vitotronic 200 5...

Page 10: ...off valves on the heating water side Venting the heating system 1 Close the gas shut off valve and switch ON the control unit 2 Activate the venting program via coding 2F 1 Note To call up coding level 1 and for setting the coding address see page 46 For function and sequence of the venting program see page 109 Whilst the venting program is run ning the display shows EL Vitotronic 100 or Entlüftun...

Page 11: ...work 1 Open flap D 2 Turn both screws A down 3 Release the side closures C and pivot control unit B forward 4 Release the side screws and pivot control unit B down with its retain ing frame E Further details regarding the individual steps cont 11 Commissioning inspection maintenance 5692 682 GB ...

Page 12: ...B off 3 Pull filler pipe C upwards 4 Pull off lute D downwards 5 Fill siphon with water and reassem ble 6 Pivot control unit with retaining frame up and secure with screws Further details regarding the individual steps cont 12 Commissioning inspection maintenance 5692 682 GB ...

Page 13: ...ng keys 1 a b for the current time 2 d to confirm Datum is dis played 3 a b for the current date 4 d to confirm Selecting the language if required only for weather com pensated control units Note When the unit is first taken into opera tion the display is in German default language setting Select heating circuit see step 1 Outside temperature see step 3 Press the following keys 1 c Heizkreis wähle...

Page 14: ...nge 10 0 to 16 1 kWh m3 36 0 to 58 0 MJ m3 Convert the burner for operation with LPG see Gas type conversion on page 15 1 Determine the gas type and Wobbe index by asking your local gas sup ply utility or LPG supplier 2 Convert the burner for operation with LPG see page 15 3 Record the gas type in the service report on page 129 Wobbe index ranges Gas type Wobbe index range kWh m3 MJ m3 Delivered c...

Page 15: ...PG In code 11 select value 9 Terminate code 2 4 Open the gas shut off valve 5 Affix label G31 included with the technical documentation above label G20 G25 on the cover Function sequence and possible faults Display screen Measures Control unit is sues heat de mand No Increase set value and ensure heat is drawn off Yes Fan starts No after approx 51 s fault F9 Check the fan fan connecting cables pow...

Page 16: ... and the gas pipe for air locks Yes Burner in opera tion No Stops below the set boiler water temperature and restarts immedi ately Check the flue gas system for soundness flue gas recirculation check the gas flow pressure Yes Automatic cali bration of the combustion con trol unit No Fault Eb Check the con necting cable and the ionisation electrode check the flue gas system flue gas recirculation F...

Page 17: ...or PE on the gas train but do not remove it then connect the pressure gauge 3 Open the gas shut off valve 4 Measure the static pressure and record it in the service report on page 129 Set value max 57 5 mbar 5 Start the boiler Note During commissioning the boiler can enter a fault state because of airlocks in the gas pipe After approx 5 s press E RESET to reset the burner 6 Check the supply flow p...

Page 18: ...below 42 5 mbar Do not start the boiler Notify your mains gas or LPG supplier 17 4 to 25 mbar 42 5 to 57 5 mbar Start the boiler in excess of 25 mbar in excess of 57 5 mbar Install a separate gas pressure gover nor upstream of the system and regu late the inlet pressure to 20 mbar for natural gas or 50 mbar for LPG Notify your mains gas or LPG supplier Setting the maximum output You can limit the ...

Page 19: ... required value in of rated output as max output d to confirm 3 Record the setting for the maxi mum output on the additional type plate supplied with the technical documentation Affix the type plate next to the type plate on top of the boiler Checking the balanced flue system tightness annular gap check A Combustion air port ventilation air Further details regarding the individual steps cont 19 Co...

Page 20: ...or this it would be sufficient to check the CO2 or O2 concentration in the combustion air at the annular gap of the balanced flue pipe The flue pipe is deemed to be gas tight if the CO2 concentration in the combustion air is no higher than 0 2 or the O2 concentration is at least 20 6 If actual CO2 values are higher or O2 values are lower then pressure test the flue pipe with a static pressure of 2...

Page 21: ...itch at the con trol unit 2 Close the gas shut off valve and safeguard against reopening 3 Pull electrical cables from fan motor A gas valve B ionisation electrode C ignition unit D and earth tab E 4 Undo gas supply pipe fitting F Further details regarding the individual steps cont 21 Commissioning inspection maintenance 5692 682 GB ...

Page 22: ...erally replace the burner gas ket every 2 years Checking the burner gauze assembly Replace the burner gauze assembly if the wire mesh is damaged 1 Remove electrodes A 2 Release three nuts B and remove burner gauze assembly C 3 Remove old burner gauze assem bly gasket D Further details regarding the individual steps cont 22 Commissioning inspection maintenance 5692 682 GB ...

Page 23: ...electrodes for wear and contamination 2 Clean the electrodes with a small brush not with a wire brush or emery paper Please note Do not damage the wire gauze 3 Check the electrode gaps If the gaps are not as specified or the electrodes are damaged replace and align the electrodes together with new gaskets Tighten the elec trode fixing screws with 2 5 Nm Further details regarding the individual ste...

Page 24: ...to the heat exchanger A and let the solution soak in for approx 20 min 3 Thoroughly flush the heat exchanger A with water 4 Install the burner Fit the nut with a serrated washer and the remaining nuts then tighten them diagonally with 4 Nm torque 5 Fit the gas supply pipe with a new gasket 6 Check the gas connections for tightness Danger Escaping gas leads to a risk of explosion Check all fittings...

Page 25: ...at the siphon 2 Pull retaining clip A off 3 Pull filler pipe B upwards 4 Pull off lute C downwards 5 Pull the condensate hose from lute C 6 Clean the siphon 7 Fill siphon with water and reassem ble Further details regarding the individual steps cont 25 Commissioning inspection maintenance 5692 682 GB ...

Page 26: ...ter up to 5 mA in series between tab C and earth cable B The anode is OK if the indicated current is 0 3 mA Visually inspect the anode if the current measures 0 3 mA or if there is no current at all see page 27 Cleaning the primary cylinder Note EN 806 specifies a visual inspection and if required cleaning every two years after the cylinder has been taken into use and thereafter according to requi...

Page 27: ...l cleaning agent to remove hard deposits that cannot be removed by a high pressure cleaner Please note Never use hydrochloric acid based cleaning agents 6 Thoroughly flush the primary cylin der after cleaning Checking and replacing the magnesium anode if required Check the magnesium anode If it is discovered that the anode has degraded to 10 to 15 mm Ø we recommend replacing the magnesium anode Fu...

Page 28: ...asket B underneath flange lid A 3 Fit the flange lid and tighten the screws with a maximum torque of 25 Nm 4 Push earth lead C onto tab D 5 Fit cover E 6 Fill the primary cylinder with drink ing water Further details regarding the individual steps cont 28 Commissioning inspection maintenance 5692 682 GB ...

Page 29: ...the sta tic system pressure Top up with nitrogen via connection A until the inlet pressure is 0 1 to 0 2 bar 3 Top up your heating system with water and vent until the filling pres sure of a cooled system is 0 1 to 0 2 bar higher than the inlet pres sure of the diaphragm expansion vessel Permiss operating pressure 3 bar Further details regarding the individual steps cont 29 Commissioning inspectio...

Page 30: ...ght ness Locking the control unit into place 1 Pivot control unit B with retaining frame E up and secure with screws on the side 2 Pivot control unit B up and lock side closures C 3 Turn both screws A up to the cen tre of side closures C Further details regarding the individual steps cont 30 Commissioning inspection maintenance 5692 682 GB ...

Page 31: ... O2 values lie outside their respective ranges proceed with the following steps Check the balanced flue system for tightness see page 19 Check the ionisation electrode and connecting cable see page 23 Check the parameters of the combustion control unit see page 97 Note During commissioning the combustion control unit carries out an automatic calibration This may lead to CO emissions in excess of 1...

Page 32: ...t Should the actual value deviate from the above ranges by more than 1 implement steps from page 31 8 After testing press d 9 Enter actual values into the service report Matching the control unit to the heating system Note Subject to the equipment level the control unit must be matched to the system Various system components are recognised automatically by the control unit and the relevant codes a...

Page 33: ...ure sensor only for weather compensated control units 3 Vitotrol 100 only for constant temperature control units 4 Heating circuit without mixer A1 Required coding Operation with LPG 82 1 Further details regarding the individual steps cont 33 Commissioning inspection maintenance 5692 682 GB ...

Page 34: ...erfloor heating systems 5 Flow temperature sensor M2 6 Heating circuit pump M2 7 Extension kit for one heating cir cuit with mixer M2 8 Low loss header 9 Flow temperature sensor low loss header Required coding Operation with LPG 82 1 System with only one heating circuit with mixer and DHW heating 00 4 Further details regarding the individual steps cont 34 Commissioning inspection maintenance 5692 ...

Page 35: ...g the max temp of underfloor heating systems 6 Flow temperature sensor M2 7 Heating circuit pump M2 8 Extension kit for one heating cir cuit with mixer M2 Note The volume flow of the heating circuit without mixer must be at least 30 greater than the volume flow of the heating circuit with mixer Required coding Operation with LPG 82 1 Further details regarding the individual steps cont 35 Commissio...

Page 36: ...ting circuit with mixer M2 5 Temperature limiter for limiting the max temp of underfloor heating systems 6 Flow temperature sensor M2 7 Heating circuit pump M2 8 Extension kit for one heating cir cuit with mixer M2 9 Heat exchanger for system separation Required coding Operation with LPG 82 1 Further details regarding the individual steps cont 36 Commissioning inspection maintenance 5692 682 GB ...

Page 37: ...totronic 200 H 7 Heating circuit with mixer M2 8 Temperature limiter for limiting the max temp of underfloor heating systems 9 Flow temperature sensor M2 qP Heating circuit pump M2 qQ Extension kit for one heating cir cuit with mixer M2 qW Low loss header qE Flow temperature sensor low loss header Required coding Operation with LPG 82 1 System with only one heating circuit with mixer and DHW heati...

Page 38: ...e the higher the boiler water or flow temperature The room temperature again depends on the boiler water or the flow temperature Settings in the delivered condition Slope 1 4 Level 0 A Heating curve slope for underfloor heating systems B Heating curve slope for low tem perature heating systems according to the Energy Savings Order Germany Further details regarding the individual steps cont 38 Comm...

Page 39: ...set of the heating curve 1 Slope Change with coding address d3 in code 1 Setting range 2 to 35 equals slope 0 2 to 3 5 2 Level Change with coding address d4 in code 1 Setting range 13 to 40 K Further details regarding the individual steps cont 39 Commissioning inspection maintenance 5692 682 GB ...

Page 40: ...with rotary selector ts The value will be automatically accepted after approx 2 s Accordingly the heating curve is adjusted along set room tempera ture axis C which results in modi fied start stop characteristics of the heating circuit pumps if heating cir cuit pump logic function is active Reduced room temperature Example 2 Adjustment of reduced room temperature from 5 C to 14 C A Boiler water te...

Page 41: ...d further functions via code 2 see the following table Note In the same LON system the same number cannot be allocated twice Only one Vitotronic may be programmed as fault manager Boiler control unit Vitotronic 200 H Vitotronic 200 H Vitocom Subscriber no 1 Code 77 1 Subscriber no 10 Code 77 10 Subscriber no 11 Set code 77 11 Subscriber no 99 Control unit is fault manager Code 79 1 Control unit is...

Page 42: ...s the following keys 1 L d simultaneously for approx 2 s Subscriber check initiated see page 42 2 e The subscriber list is updated after approx 2 min The subscriber check is completed Carrying out a subscriber check Communication with the system devices connected to the fault manager is tested with a subscriber check Precondition The control unit must be pro grammed as fault manager code 79 1 The ...

Page 43: ...ust hand the operating instructions to the system user and instruct him her in the operation of the system Scanning and resetting the Service display The red fault indicator flashes when the limits set via coding address 21 and 23 have been reached The programming unit display flashes On a constant temperature control unit The defaulted hours run or the defaulted interval with clock symbol u sub j...

Page 44: ...in guishes Note If coding address 24 is not reset the Service message reappears On a constant temperature con trol unit After 24 hours On a weather compensated con trol unit At 07 00 h on Monday 2 Reset the burner hours run burner starts and consumption if required Press the following keys c Scanning is active a b for the selected value e The selected value will be set to 0 a b for further scans d...

Page 45: ...Fitting the front panels Further details regarding the individual steps cont 45 Commissioning inspection maintenance 5692 682 GB ...

Page 46: ...ultaneously for approx 2 s 2 a b for the required coding address the address flashes 3 d to confirm 4 a b for the selected value 5 d to confirm the display briefly shows accepted weather compensated control unit the address flashes again 6 a b for the selection of further addresses 7 K L press simultaneously for approx 1 s code 1 is ter minated Overview Coding Coding in the delivered condition Pos...

Page 47: ... number only once Summer econ A1 M2 A5 5 With heating circuit pump logic function only for weather com pensated control units A5 0 Without heating circuit pump logic function Min flow temp A1 M2 C5 20 Electronic minimum flow temperature limit 20 C only for weather compensated control units C5 1 to C5 127 Minimum limit adjustable from 10 to 127 C limited by the boiler coding card Max flow temp A1 M...

Page 48: ...ddress the address flashes 4 d to confirm the value flashes 5 a b for the selected value 6 d to confirm the display briefly shows accepted for weather compensated control units the address flashes again 7 a b for the selection of further addresses 8 L G press simultaneously for approx 1 s code 2 is terminated The coding addresses are grouped according to the following function areas The respective...

Page 49: ...M2 with DHW heating 00 6 System version 3 4 1 heating circuit without mixer A1 and 1 heating circuit with mixer M2 with DHW heating Boiler burner 06 Maximum limit of the boiler water tempera ture defaulted in C by the boiler coding card 06 20 to 06 127 Maximum limit of the boil er water temperature within the ranges de faulted by the boiler 0d 0 Function Emergency mode in case of insuffi cient sys...

Page 50: ...of the combustion control unit enabled see page 97 21 0 No maintenance inter val operating hours selected 21 1 to 21 9999 The number of hours run before the burner should be serviced is adjustable from 1 to 9999 h 23 0 No time interval for burner service 23 1 to 23 24 Interval adjustable from 1 to 24 months 24 0 No Service display 24 1 Service display the address is automatically set and must be m...

Page 51: ... auto matic adjustment 31 Set speed of the inter nal circulation pump when operated as boiler circuit pump de faulted by the boiler coding card 31 0 to 31 100 Set speed adjustable from 0 to 100 32 0 Influence of the signal External blocking on circulation pumps All pumps in control func tion 32 1 to 32 15 Influence of the signal External blocking on circulation pumps see the following table Note G...

Page 52: ...Possible change Boiler burner 34 0 Influence of the signal External demand on the circulation pumps All pumps in control function 34 1 to 34 23 Influence of the signal External demand on the circulation pumps see the following table Value address 34 Internal circu lation pump Heating circuit pump Heating circuit without mixer Heating circuit pump Heating circuit with mixer Circulation pump for cyl...

Page 53: ... OFF 20 ON OFF Control funct Control funct 21 ON OFF Control funct OFF 22 ON OFF OFF Control funct 23 ON OFF OFF OFF Coding in the delivered condition Possible change Boiler burner 38 0 Status burner control unit Operational no fault 38 0 Status fault burner con trol unit 51 0 Internal circulation pump is always started when there is a heat de mand 51 1 When there is a heat de mand the internal ci...

Page 54: ...y the boiler coding card 6F 0 to 6F 100 Max output during DHW heating adjustable from min output to 100 71 0 DHW circulation pump ON in accordance with the time program only for weather com pensated control units 71 1 OFF during DHW heat ing to the first set value 71 2 ON during DHW heat ing to the first set value 72 0 DHW circulation pump ON in accordance with the time program only for weather co...

Page 55: ...s fault manager only for weather com pensated control units 79 0 Control unit is not fault manager 7b 1 With LON communica tion module The control unit transmits the time only for weather com pensated control units 7b 0 Do not transmit time 7F 1 Detached house only for weather compen sated control units 7F 0 Apartment block Separate adjustment of holiday program and time program for DHW heat ing a...

Page 56: ...t side temperature 21 3 h 90 1 to 90 199 Fast low values or slow high values matching of the flow temperature subject to the set value when the outside tem perature changes 1 step 10 min 91 0 No external heating pro gram changeover via external extension only for weather compen sated control units 91 1 The external heating pro gram changeover affects the heating circuit without mixer 91 2 The exte...

Page 57: ...er water temperature adjustable from 1 to 127 C limited by the boiler specific parameters 9C 20 Monitoring LON sub scribers If a subscriber fails to respond the values de faulted inside the con trol unit will be used after 20 min Only then will a fault message be issued only for weath er compensated control units 9C 0 No monitoring 9C 5 to 9C 60 The time is adjustable from 5 to 60 min 9F 8 Differe...

Page 58: ... note When selecting a value below 1 C there is a risk of pipes outside the thermal envelope of the building being damaged by frost The standby mode in particular should be taken into consideration e g during holidays Parameter Heating circuit pump Address A3 ON OFF 9 10 C 8 C 8 9 C 7 C 7 8 C 6 C 6 7 C 5 C 5 6 C 4 C 4 5 C 3 C 3 4 C 2 C 2 3 C 1 C 1 2 C 0 C 0 1 C 1 C 1 0 C 2 C 2 to 1 C to 3 C 15 14 ...

Page 59: ... pump OFF when the outside tem perature AT is 1 K higher than the set room temperature RTset AT RTset 1 K only for weather compen sated control units A5 0 Without heating circuit pump logic function A5 1 to A5 15 With heating circuit pump logic function Heating circuit pump OFF see the following table Parameter address A5 With heating circuit pump logic function Heating circuit pump OFF 1 AT RTset...

Page 60: ...d a time constant that takes the cooling down of an average building into consideration A7 0 Without mixer economy function only for weath er compensated control units A7 1 With mixer economy function extended heat ing circuit pump logic Heating circuit pump also OFF If a mixer has been closed for longer than 20 min Heating pump ON If the mixer changes to control function If there is a risk of fro...

Page 61: ...re hook up b0 2 Heating mode with room temperature hook up Reduced mode weather compensated b0 3 Heating mode reduced mode with room tem perature hook up b2 8 Heating with room tem perature hook up must be programmed for re mote control and for the heating circuit Room influence factor 8 only for weather compen sated control units change the coding only for the heating circuit with mixer M2 b2 0 W...

Page 62: ...ed by boiler specific para meters C6 74 Electronic maximum flow temperature limit 74 C only for weather compensated control units C6 10 to C6 127 Maximum limit adjustable from 10 to 127 C limited by boiler specific para meters d3 14 Heating curve slope 1 4 only for weather compensated control units d3 2 to d3 35 Heating curve slope ad justable from 0 2 to 3 5 see page 38 d4 0 Heating curve level 0...

Page 63: ... able speed heating cir cuit pump only for weather compensated control units E5 1 With external variable speed heating circuit pump automatic recogni tion E6 65 Maximum speed of the variable speed heating circuit pump 65 of the speed in standard mode only for weather compensated control units E6 0 to E6 100 Maximum speed adjusta ble from 0 to 100 E7 30 Minimum speed of the variable speed heating c...

Page 64: ... F2 0 No time limit for party mode 1 F2 1 to F2 12 Time limit adjustable from 1 to 12 h 1 F5 12 Run on time of the inter nal circulation pump in heating mode 12 min only for constant tem perature control units F5 0 No run on time for the in ternal circulation pump F5 1 to F5 20 Run on time of the inter nal circulation pump ad justable from 1 to 20 min F6 25 In the DHW only oper ating mode the inte...

Page 65: ...ensated control units F8 10 to F8 60 Temperature limit adjus table from 10 to 60 C F8 61 Function disabled F9 14 Temperature limit for raising the reduced set room temp 14 ºC see example on page 112 only for weather com pensated control units F9 10 to F9 60 Temperature limit for rais ing the set room tempera ture to the value selected for standard mode adjus table from 10 to 60 C FA 20 Raising the...

Page 66: ... weather compensated control units Fb 0 to Fb 150 Duration adjustable from 0 to 300 min 1 step 2 min Resetting codes to their delivered condition Constant temperature control unit 1 L G simultaneously for approx 2 s 2 e press Weather compensated control unit 1 L G simultaneously for approx 2 s 2 e Factory set Yes appears 3 d to confirm or a b to select Factory set No Code 2 cont 66 Coding 5692 682...

Page 67: ...s 76 Fault history Press G and d for ap prox 2 s simultaneously Press d 77 Subscriber check in con junction with a LON sys tem Press L and d for ap prox 2 s simultaneously Press L and d si multaneous ly 42 Emissions test function S Weather compensated control unit Press F and E for ap prox 2 s simultaneously Constant temperature con trol unit Press O and F for ap prox 2 s simultaneously Press F an...

Page 68: ...scanned subject to the actual system equip ment level Brief scan Display screen 0 0 System de signs 1 to 6 Software version Control unit Software version Program ming unit 1 0 Software version Burner control unit External extension software version 0 no exter nal exten sion 0 E 0 no ex ternal de mand 1 external demand 0 no exter nal block ing 1 external blocking External 0 to 10 V hook up Display ...

Page 69: ... 2 s 2 a b for the required scan 3 d Scanning is completed The following values can be scanned subject to the actual system equip ment level Display screen Explanation Slope A1 level A1 Slope M2 level M2 Outside temp adj Outside temp actual The adjusted outside temperature can be reset to the actual outside temperature with e Boiler temp Set Boiler temp actual DHW temp set DHW temp actual DHW outl...

Page 70: ...on Program ming unit Software version Mixer exten sion 0 no mixer exten sion 0 Software version LON module Software version External extension 0 no exter nal exten sion 4 Software version Burner control unit Type Burner control unit Equipment type 5 0 no ex ternal de mand 1 exter nal de mand 0 no ex ternal blocking 1 exter nal blocking 0 External 0 to 10 V hook up Display in C 0 no external hook u...

Page 71: ... dfos Software version variable speed pump 0 no variable speed pump Variable speed pump 0 w o 1 Wilo 2 Grund fos Software version variable speed pump 0 no vari able speed pump Checking outputs relay test Constant temperature control unit Press the following keys 1 K d simultaneously for approx 2 s 2 a b for the required relay out put 3 d Relay test is completed The following relay outputs can be c...

Page 72: ...owing relay outputs can be controlled subject to system design Display screen Explanation Base load Burner modulation base load Full load Burner modulation full load Int pump ON Int output 20 Heating valve Diverter valve set to heating mode Valve central position Diverter valve in central position filling draining DHW valve Diverter valve set to DHW mode Heating circuit pump M2 On Mixer extension ...

Page 73: ...trol unit Press the following keys 1 c Select heating circuit is displayed 2 d to confirm wait approx 4 s 3 c press again 4 a b for the required operating condition 5 d Scanning is completed The following operating conditions can be scanned subject to the actual system equipment level for heating circuit A1 and heating circuit with mixer M2 Display screen Explanation Subscriber no Programmed subsc...

Page 74: ... to 0 Time Date Burner OFF ON Int pump OFF ON Output 20 Int output OFF ON Cylinder primary pump Heating circuit pump OFF ON If an external extension or extension kit for one heating circuit with mixer is installed Central fault message OFF ON If an external extension is installed Mixer OPEN CLOSE If an extension kit for one heating circuit with mixer is installed Various languages The respective l...

Page 75: ...tant temperature control unit In case of faults the fault code and fault symbol flashes on the program ming unit display Weather compensated control unit The display flashes Fault if a fault message is issued Plain text fault displays Burner module Oudoor sensor Supply sensor Boiler sensor Comm supply sens Flue gas sensor DHW outlet sensor Room sensor Fault display 75 Troubleshooting 5692 682 GB ...

Page 76: ...es 2 d All fault messages are acknowledged simulta neously the fault display will be deleted and the red fault indicator continues to flash Weather compensated control unit Press the following keys 1 c for the current fault 2 a b for further fault messages 3 d All fault messages are acknowledged simulta neously the fault display will be deleted and the red fault indicator continues to flash Callin...

Page 77: ...stem char acteristics Cause Measures 0F X X Control mode Service Service the equip ment After the service set cod ing address 24 0 10 X Regulates as if the outside temperature was 0 C Outside tem perature sensor shorted out Check the outside temperature sen sor see page 87 18 X Regulates as if the outside temperature was 0 C Outside tem perature sensor lead broken Check the outside temperature sen...

Page 78: ...nsor lead broken Check the boiler water tempera ture sensor see page 89 40 X Mixer closes Heating cir cuit with mixer M2 flow tem perature sensor shorted out Check flow tem perature sensor 48 X Mixer closes Heating cir cuit M2 flow temperature sensor lead broken Check flow tem perature sensor 50 X X No DHW heat ing Cylinder temperature sensor shorted out Check sensors see page 89 51 X X No DHW hea...

Page 79: ...tem pressure Check the func tion and sizing of the diaphragm ex pansion vessel Vent the heating system Code 0E is set to 1 to document the fault After the fault has been re moved reset manually to 0 A7 X Control mode as per deliv ered condition Faulty pro gramming unit Replace program ming unit A8 X Burner blocked The venting pro gram is started automatically see page 46 Air lock in the internal c...

Page 80: ... ming unit Check connec tions and replace the programming unit if required b4 X X Regulates as if the outside temperature was 0 C Internal fault Replace the con trol unit b5 X X Control mode as per deliv ered condition Internal fault Replace the con trol unit b7 X X Burner blocked Boiler coding card fault Plug in boiler cod ing card or re place if faulty b8 X X Burner blocked Flue gas temperature ...

Page 81: ...able cod ing address A0 and remote con trol DIP switches see page 114 bE X Control mode Vitotrol re mote control incorrectly programmed Check remote control DIP switch setting see page 114 bF X Control mode Incorrect LON com munication module Replace the LON communication module C5 X X Control mode max pump speed Communica tion fault variable speed inter nal pump Check the setting of coding addres...

Page 82: ...trol mode Communica tion fault ext exten sion Check connec tions and coding address 2E CF X Control mode Communica tion fault LON com munication module Replace the LON communication module dA X Control mode without room influence Room tem perature sensor heat ing circuit A1 shorted out Check the room temperature sen sor heating cir cuit A1 db X Control mode without room influence Room tem perature...

Page 83: ...2 and the remote control DIP switch settings see page 114 E4 X X Burner blocked Fault supply voltage 24 V Replace the con trol unit E5 X X Burner blocked Fault flame amplifier Replace the con trol unit E6 X X Burner blocked System pressure too low Top up with water E8 X X Burner in a fault state The ionisa tion current lies outside the permissi ble range Check the ionisa tion electrode and cable P...

Page 84: ...ual calibra tion see page 97 Press E RESET EC X X Burner in a fault state The ionisa tion current lies outside the permissi ble range during cali bration Check the ionisa tion electrode and cable Press E RESET Ed X X Burner in a fault state Internal fault Replace the con trol unit F0 X X Burner blocked Internal fault Replace the con trol unit F1 X X Burner in a fault state Flue gas temperature lim...

Page 85: ...gnal is already present at burner start Check the ionisa tion electrode and connecting cable Press E RESET F4 X X Burner in a fault state No flame sig nal Check the ionisa tion electrode and cable measure the ionisation cur rent check the gas pressure check the gas train ignition ignition module ignition electro des and the con densate drain Press E RESET F7 X X Burner blocked Short circuit or wat...

Page 86: ... X Burner in a fault state Fan not at standstill Check the fan fan connecting cables and fan control Press E RESET FC X X Burner in a fault state Gas train faulty or faulty modu lation valve control or flue gas path blocked Check the gas train Check the flue gas system Press E RESET Fd X X Burner in a fault state Burner con trol unit fault Check ignition electrodes and connecting cables Check whet...

Page 87: ...ler coding card or control unit if the fault persists FF X X Burner blocked or in a fault state Internal fault or E RESET key blocked Start the equip ment again Re place the control unit if the equip ment will not re start Repairs Checking the outside temperature sensor weather compen sated control unit 1 Pull plug X3 from the control unit Fault codes cont 87 Troubleshooting 5692 682 GB ...

Page 88: ...connected plug and compare it with the curve 3 Where actual values strongly devi ate from the curve values discon nect the wires at the sensor and repeat test immediately at the sen sor 4 Subject to result replace the lead or the outside temperature sensor Repairs cont 88 Troubleshooting 5692 682 GB ...

Page 89: ...Checking the boiler temperature sensor cylinder tempera ture sensor or flow temperature sensor for the low loss header Repairs cont 89 Troubleshooting 5692 682 GB ...

Page 90: ...Flow temperature sensor Pull plug X3 from the control unit and check the resistance across terminals X3 4 and X3 5 2 Check the sensor resistance and compare the actual values with the curve 3 Replace the sensor in case of severe deviation Danger The boiler water tempera ture sensor is immersed in the heating water risk of scalding Drain the boiler before repla cing the sensor Repairs cont 90 Troub...

Page 91: ...er The outlet temperature sen sor is immersed in the DHW risk of scalding Drain the DHW side of the boiler before replacing the sensor Check the flue gas temperature sensor The flue gas temperature sensor locks out the boiler when the permissible flue gas temperature is exceeded Reset the interlock after the flue gas system has cooled down by pressing E RESET Repairs cont 91 Troubleshooting 5692 6...

Page 92: ...Pull the leads from flue gas tem perature sensor A 2 Check the sensor resistance and compare it with the curve 3 Replace the sensor in case of severe deviation Repairs cont 92 Troubleshooting 5692 682 GB ...

Page 93: ...he siphon see page 12 4 Release compression fittings A screws B and pull out plate type heat exchanger C 5 Check the connections on the heat ing water and DHW side for con tamination and scaling if required replace the plate type heat exchan ger 6 Lubricate the new gaskets seals Install in reverse order with new gaskets Checking the temperature limiter If the burner control unit cannot be reset af...

Page 94: ...em perature limiter with a multimeter 3 Remove the faulty temperature lim iter 4 Coat the replacement temperature limiter with heat conducting paste and install it 5 After commissioning press reset button E RESET at the control unit Repairs cont 94 Troubleshooting 5692 682 GB ...

Page 95: ... and wiring diagram Extension kit for heating circuit with mixer Checking the rotational direction of the mixer motor 1 Switch ON OFF switch A at the extension kit first OFF and then ON again The device will carry out the following self test Mixer Close 150 s Pump ON 10 s Mixer Open 10 s Mixer Close 10 s Repairs cont 95 Troubleshooting 5692 682 GB ...

Page 96: ...r the mixer set is incorrectly fitted Mixer installation instruc tions Changing the rotational direction of the mixer motor if required Danger An electric shock can be life threatening Before opening the equipment switch OFF the ON OFF switch and mains voltage for example at the fuse or the main isolator A ON OFF switch B Rotational direction switch 1 Remove the lower and upper hous ing cover of t...

Page 97: ...rn from the right Checking the Vitotronic 200 H accessories The Vitotronic 200 H is connected to the control unit via the LON cable To test the connection carry out a sub scriber check at the boiler control unit see page 42 Changing the combustion control parameters The parameters are changed via the coding addresses in code 2 Repairs cont 97 Troubleshooting 5692 682 GB ...

Page 98: ...ters is not con cluded via coding address 11 the system automatically terminates the parameter change after approx 25 min Coding Coding in the delivered condition Possible change Burner 7d 0 Air factor correction 0 7d 5 to 7d 10 Note A change is only possible if manual calibration was first carried out via cod ing address 85 Air factor correction ad justable from 5 to 10 Each step represents an ai...

Page 99: ...rol unit The red fault indicator also flashes during cali bration The process has terminated when the red indicator no longer flashes after approx 1 min The air factor can then be manually altered in coding address 7d Note Heat must be drawn off during manual calibra tion Repairs cont 99 Troubleshooting 5692 682 GB ...

Page 100: ...b a Setting values d Confirmation c Information e Standard settings Reset Heating operation The selected set boiler water tem perature will be maintained when a demand is being raised by the room thermostat and the heating program is set to DHW and central heating G The boiler water temperature will be maintained at the default frost protec tion temperature when there is no demand The electronic t...

Page 101: ...ther 30 s Boosting when DHW is drawn off When DHW is drawn off cold water enters at the bottom of the primary cylinder The heating circuit pump is switched ON and the three way diverter valve is changed over if the cylinder tem perature sensor recognises a tem perature lower than the set temperature The cylinder primary pump is switched ON if the boiler water tem perature set DHW temperature The b...

Page 102: ...ure O F Emissions test function K Standby mode L DHW only G Heating and DHW M Party mode N Economy mode b a Setting values d Confirmation c Information e Standard settings Reset Heating operation The control unit determines a set boil er water temperature subject to out side temperature or room temperature if a room temperature dependent remote control is connected and to the slope level of the he...

Page 103: ... sensor After heating the cylinder primary pump and the three way diverter valve remain ON for a further 30 s Boosting when DHW is drawn off When DHW is drawn off cold water enters at the bottom of the primary cylinder The heating circuit pump is switched ON and the three way diverter valve is changed over if the cylinder tem perature sensor recognises a tem perature lower than the set temperature...

Page 104: ...ions for external connections Internal extension H1 The internal extension H1 is inte grated into the control unit casing The cylinder primary pump is con nected to relay output sK An external safety valve can be con nected to gD Weather compensated control unit cont 104 Function description 5692 682 GB ...

Page 105: ...ated into the control unit casing instead of the internal extension H1 The cylinder primary pump is con nected to relay output sK An external extractor interlock can be connected to aBJ Internal extensions for external connections cont 105 Function description 5692 682 GB ...

Page 106: ...ump sK DHW circulation pump only for weather compensated opera tion fÖ Power supply gÖ Central fault message aVD External blocking terminals 2 3 External demand terminals 1 2 External heating program changeover terminals 1 2 only for weather compen sated operation The allocation of the function External heating program changeover is set via coding address 91 aVF External set value 0 to 10 V aVG KM...

Page 107: ...circulation pump only for weather compensated opera tion fÖ Power supply aVD External blocking terminals 2 3 External demand terminals 1 2 External heating program changeover terminals 1 2 only for weather compen sated operation The allocation of the function External heating program changeover is set via coding address 91 aVG KM BUS External extensions for external connections cont 107 Function d...

Page 108: ...ing program changes over in cod ing address D5 Heating program changeover Coding Changeover towards Permanently reduced or Perma nent standby mode subject to the selected set value d5 0 Changeover towards Constant heating mode d5 1 The duration of the heating program changeover can be adjusted in coding address F2 Heating program changeover Coding No heating program changeover F2 0 Duration of the...

Page 109: ...y switched ON and OFF for 30 s respec tively over a period of 20 min For a certain period the diverter valve is alternately set towards heating and DHW heating The burner is switched OFF during the venting program The venting program is activated via code 2F 1 The program is automati cally disabled after 20 min and cod ing address 2F is set to 0 Fill program In the delivered condition the diverter...

Page 110: ...tched ON and the flow temperature will be held at the selected profile After completion 30 days the mixer circuit will again be regulated automatically via the set parameters Observe EN 1264 The report to be provided by the heating contractor must contain the following heat up details Heat up data with respective flow temperatures Max flow temperature achieved Operating condition and outside tempe...

Page 111: ...e profile 2 ZV parquet and flooring technology code F1 2 Temperature profile 3 Code F1 3 Temperature profile 4 Code F1 4 Temperature profile 5 Code F1 5 Control functions cont 111 Function description 5692 682 GB ...

Page 112: ...re can be automatically raised subject to the outside tempera ture The temperature is raised in accordance with the selected heating curve but no higher than the set stan dard room temperature The outside temperature limits for the start and end of the temperature rais ing can be adjusted via coding addresses F8 and F9 Control functions cont 112 Function description 5692 682 GB ...

Page 113: ...ith reduced room temperature to operation with standard room tem perature the boiler water or flow tem perature will be raised in accordance with the selected heating curve The boiler water or flow temperature can be automatically increased The value and duration of the addi tional increase of the set boiler water or flow temperature can be adjusted in coding addresses FA and Fb Control functions ...

Page 114: ...heating curve C Set boiler water or flow tempera ture in accordance with coding address FA 50 C 20 60 C D Duration of operation with raised set boiler water or flow tempera ture in accordance with coding address Fb 60 min Remote control DIP switches The DIP switches are located on the PCB in the top part of the casing Control functions cont 114 Function description 5692 682 GB ...

Page 115: ...r rent results with air factor 1 The ionisation signal is evaluated by the combustion control unit and the air factor is adjusted to between λ 1 24 and 1 44 This range provides for an optimum combustion quality Thereafter the electronic gas valve regulates the required gas volume subject to the prevailing gas quality To check the combustion quality the CO2 content or the O2 content of the flue gas...

Page 116: ... regularly carries out an automatic self calibration also after a power failure shutdown For this the combustion is briefly regu lated to max ionisation current equals air factor λ 1 The automatic calibration is carried out shortly after the burner start and lasts approx 5 s During the calibration higher than normal CO emissions may occur briefly The combustion control unit can also be calibrated ...

Page 117: ...A1 Main PCB X Electrical interfaces Boiler water temperature sen sor Outlet temperature sensor Connection and wiring diagram internal connections 117 Designs 5692 682 GB ...

Page 118: ...temperature sensor dÖ Stepper motor for diverter valve fJ Thermocouple gF Ignition unit a Ö Fan motor a ÖA Fan motor control aND Water pressure sensor a Ö Modulation coil Connection and wiring diagram internal cont 118 Designs 5692 682 GB ...

Page 119: ...A1 Main PCB A2 Power supply unit Connection and wiring diagram external connections 119 Designs 5692 682 GB ...

Page 120: ...cal interfaces Outside temperature sensor Flow temperature sensor low loss header Cylinder temperature sensor plug on the cable harness sÖ Internal circulation pump dG Gas solenoid valve fÖ Power supply lH Power supply accessories and Vitotrol 100 a Ö Fan motor a ÖA Fan motor control aYA Gas pressure limiter aVG KM BUS Connection and wiring diagram external cont 120 Designs 5692 682 GB ...

Page 121: ...r motor 030 Non return valve 031 Ball valve R with handle 032 Gasket set plug in connector 033 Flat seal set 034 Set of plug connector retainers 035 Safety spring 036 Plate type heat exchanger 037 Plate type heat exchanger gas ket set 040 Grommets set 041 Return unit 042 Connection elbow return 043 Locking needle 5 pce 044 Clip 5 pce 045 Condensate collector 046 Condensate hose 1500 mm 047 Condens...

Page 122: ...g 054 Ignition electrode with gasket 055 Ionisation electrode with gasket 353 Magnesium anode Ø 26 280 250 Parts not shown 038 Special grease 039 Heat conducting paste 072 Gasket G 5 pce 116 Cable harness X8 X9 117 Cable harness 100 35 54 aux iliary earth 118 Connecting cable gas solenoid valve 119 Earth ignition module cable har ness 120 Power cable stepper motor 121 Cable harness ionisation KM B...

Page 123: ...Parts lists cont 123 Parts lists 5692 682 GB ...

Page 124: ...Parts lists cont 124 Parts lists 5692 682 GB ...

Page 125: ...Parts lists cont 125 Parts lists 5692 682 GB ...

Page 126: ...Parts lists cont 126 Parts lists 5692 682 GB ...

Page 127: ...Parts lists cont 127 Parts lists 5692 682 GB ...

Page 128: ...Parts lists cont 128 Parts lists 5692 682 GB ...

Page 129: ...mbar for natural gas LL mbar 17 4 25 mbar for LPG mbar 42 5 57 5 mbar Tick gas type Carbon dioxide con tent CO2 at lower output by vol at upper output by vol Oxygen content O2 at lower output by vol at upper output by vol Carbon monoxide content CO at lower output ppm at upper output ppm Commissioning service reports 129 Commissioning service reports 5692 682 GB ...

Page 130: ...9 5 2 to 26 Rated thermal load range for central heating kW 3 6 to 12 3 3 6 to 17 9 4 9 to 24 7 for DHW heating kW 3 6 to 16 7 3 6 to 17 9 4 9 to 24 7 Connection values in relation to the max load Natural gas E m3 h 1 77 1 89 2 61 Natural gas LL m3 h 2 05 2 20 3 04 LPG kg h 1 31 1 40 1 93 Product ID _ 0085 BR 0433 Note The supply values are only for documentation purposes e g in the gas contract a...

Page 131: ...4753 EN 55 014 EN 483 EN 60 335 EN 625 EN 61 000 3 2 EN 677 EN 61 000 3 3 EN 806 In accordance with the following Directives this product is designated _ 0085 97 23 EC 2004 108 EC 90 396 EEC 2006 95 EC 92 42 EEC This product meets the requirements of the Efficiency Directive 92 42 EEC for condensing boilers Allendorf 12 01 07 Viessmann Werke GmbH Co KG pp Manfred Sommer Declaration of conformity 1...

Page 132: ...he pro duct Vitodens 333 F complies with the NOx limits specified by the 1st BImSchV paragraph 7 2 Germany Allendorf 12 01 07 Viessmann Werke GmbH Co KG pp Manfred Sommer Manufacturer s certificate according to the 1st BImSchV Germany 132 Certificates 5692 682 GB ...

Page 133: ...mperature sensor 89 D Date setting 13 Delivered condition 66 Diaphragm expansion vessel 8 Display elements 100 102 E Electronic combustion controller 115 Extension kit for heating circuit with mixer 95 Extension external H1 106 external H2 107 internal 104 105 External blocking 109 External demand 109 F Fault codes 77 Fault display layout 75 Fault history 77 Fault manager 41 Fault memory 77 Faults...

Page 134: ...educing the heat up output 112 Reducing the heat up time 113 Relay test 71 Remote control 114 Reports 129 Room temperature adjustment 40 Rotational direction of mixer motor changing 96 checking 95 S Safety chain 93 Scanning operating conditions 73 Screed drying 110 Screed drying function 110 Service level overview 67 Service acknowledge 44 reset 44 Siphon 25 Specification 130 Standard room tempera...

Page 135: ...Keyword index cont 135 Keyword index 5692 682 GB ...

Page 136: ...nted on environmentally friendly chlorine free bleached paper 5692 682 GB Subject to technical modifications Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com Viessmann Limited Hortonwood 30 Telford Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com ...

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Viessmann Vitodens 333-F, Service Instructions Manual

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