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5784 568 - 03
Vitodens 100-W, B1HA series & B1KA Combi Installation/Service
Check Diaphragm Expansion Tank and System Pressure
Start-up and Maintenance
Perform check on the system when cold.
1. Drain boiler/system and reduce pressure until the
manometer reading is “0”.
2. If the nitrogen pressure of the pre-charged expansion
tank is less than the static pressure of the system,
inflate membrane pressure to slightly exceed pressure
of
system.
The static pressure required at the tank is based upon
the static height of the system. The system fill
pressure value must be equal to the expansion tank
pressure value at approx. 60ºF (15.6ºC).
Note:
Static head of 33 ft. (10 m) (distance
between boiler and topmost heat emitter
surface) corresponds to a static pressure
of 1 bar (15 psig).
3. Top up with water until filling pressure is higher than
the inlet pressure of the diaphragm expansion tank.
Note:
With the system cold, the filling pressure must
be approx. 3 psig higher than the static pressure.
Max. boiler operating pressure............45 psig
Min. boiler operating pressure.............12 psig
Pressure relief valve.......................... 30 psig
4. When starting up the system for the first time, mark
this value as the minimum filling pressure on the
manometer.
Note:
A lower manometer reading usually indicates
loss of water due to leakage. All leaks must
be
repaired.
Ensure proper operation of low water cut-off(s)
(if applicable), pressure relief valve, and pump(s).
Check pressure gage, air vent and pressure relief valve.
Ensure that pressure relief valve does not leak and that it
operates in accordance with information provided by the
original manufacturer.
Refer to maintenance instructions supplied
with low water cut-offs, pumps, etc.
Flush float water type low water cut-offs (if used).
Follow local regulations with respect to backflow preventers.
If oil-lubricated pumps are used, ensure proper lubrication.
If motorized zone valves are used, refer to maintenance
instructions provided with zone valves.
Check Functioning of Safety Valves
Start-up, Inspection and Maintenance
Check Gas Pipes and Fittings for Leaks
CAUTION
Ensure all joints of gas line are pressure tight and that
gas valves do not leak when under normal operating
pressure (use approved leak detection liquid). Do not
use open flame.
WARNING
The gas supply piping must be leak tested before placing
the boiler in operation.
