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Carousel Mate - Service Manual

Page 6

CarouselMate_sm-1300-01-Oct2014

Service: 1-866-821-2647



Office: 1-800-210-0141



www.storevertical.com

MENARDS COUNTERS

The display below was used after the durant display up until November 2004� It has 5 arrow keys� The PLC is

programed to work with this display only and any other display will not work

If the store has this type of display and it no longer works they will have to upgrade to the display

above and also get the PLC to match

�

The Display below with 4 arrow Keys has been used since November 2009�

This PLC is programmed to work with 4 arrow displays, NOT the older 5 arrow one�

If the stores display looks like this then the display we use today will work without a PLC upgrade

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Summary of Contents for CAROUSEL MATE

Page 1: ...CAROUSEL MATE Service Manual...

Page 2: ...on Requirements 5 OPERATING INSTRUCTIONS Counter Functions Explained 6 Password Protection 7 Setup 8 Unit of Measure 8 Slow Down Preset 8 Calibration Factors 9 Enter New User Password 9 Password Timer...

Page 3: ...y of these procedures are unclear please contact Vidir at 1 800 210 0141 SERIAL NUMBER Please be sure to record the serial number for any future service calls and parts ordering Serial No ____________...

Page 4: ...DO NOT post the security password where unauthorized users will have access to it DANGER To reduce the risk of electrical shock Keep cord away from heated surfaces or areas where it can be easily dam...

Page 5: ...clean of all plastic wrap carpet fibers and all other debris 10 Ensure machine is stationary and will not roll on casters 11 Do not remove motor covers except for servicing 12 Keep space beside cradl...

Page 6: ...tor overheating Correct the load conditions on the machine before trying again Refer to the section on LOADING THE CAROUSEL ATTENTION This machine should have a dedicated circuit Grounding Instruction...

Page 7: ...is electrical service Once installed an electrician must be available to hardwire the service to the junction box provided at the top of the machine Bottom junction boxes for floor wiring are availabl...

Page 8: ...gramed to work with this display only and any other display will not work If the store has this type of display and it no longer works they will have to upgrade to the display above and also get the P...

Page 9: ...dering a display that they also order the crossover cable part 406 0087 The cable may or may not be needed The Durant counter was used on the Carousel Mate before the PLC and Display This counter will...

Page 10: ...evertical com Counter Functions Explained Black Keys Data Entry used for numeric data entry This is explained below in the password section White Arrows Used to navigate machine setup screens Delete b...

Page 11: ...ned on the user is prompted to enter a password The factory preset disables this feature To enable this feature it must be set up See setup below To enter the password Press a cursor appears below the...

Page 12: ...ster Password entry screen Enter the Master Password If you do not know the master password contact Vidir Support at 1 866 821 2647 The and buttons are used to navigate through the various setup scree...

Page 13: ...default setting accurately measures standard carpet without any alteration Enter New User Password As the name suggests this is where you can change the User Password This is not the Master Password...

Page 14: ...inaccurate counts 3 Remove the Velcro straps from the roll 4 Raise the counter hold down weight 5 Flip pull the material onto the table 6 ENSURE THAT THE BACKING OF THE MATERIAL IS DOWN bottom side o...

Page 15: ...com OPERATING INSTRUCTIONS 11 Engage re roller latches by turning the re roller latch engagement nut clockwise 12 Grasp material and pull it to the center of the re roller tube 13 Clamp the material...

Page 16: ...15 Lock the material to the table with clamps provided 16 Recheck the counter to ensure you have the correct length of material 17 Grasp the cutting bar handle crank and run cutter across the table to...

Page 17: ...RE SHARP 1 Move the cutter to a suitable working location 2 Press blade lock latch release lever 3 Lift blade lock latch up to release the blades Part 113 0012 4 Slide blade up and out flip and insert...

Page 18: ...edge of the cutting bar 4 Reset the counter to zero 5 Pull the tape measure through until the 10 foot mark is at the edge of the cutting bar same place as at the start 6 Read counter display 7 Counter...

Page 19: ...ion Part A Interface 409 0057 B PLC 409 0055 C Plug 110V twist lock 408 0018 Plug 220V twist lock 408 0015 D Retractable cord reel 406 0013 E Interface adapter cable RJ45 not shown 406 0087 F Cable PL...

Page 20: ...550 J Counter shaft joiner clamp 111 0016 K Counter shaft encoder joiner tube 402 0005 L Encoder 402 0042 A F I B D G J C E H K L To check encoder If PLC and Encoder are working PLC Input Lights 0 and...

Page 21: ...full thd 001 0255 D Guide track wheel 7 51600 Bolt for above 001 0120 Nut for above 004 0015 E Re roller drop down handle and hinge tube bottom left 7 51609 Re roller drop down handle and hinge tube...

Page 22: ...79 F Carpet hold down clamp mounting tube 7 40073 CBAR HOLD DOWN TUBE SPACER LONG 7 60287 Mounting Screw Long 002 0098 G Carpet hold down clamp spindle 111 0026 H Carpet hold down toggle clamp 7 43442...

Page 23: ...tter Parts Item 1 2 3 4 5 Item Description Part A Cutting bar end cover 7 1090 B Cutter chain 7 68046 C Cutter chain idler 7 43434 D Chain idler securing nut 004 0015 E Blade holder wheel 8 44087 F Wh...

Page 24: ...7 Office 1 800 210 0141 www storevertical com PARTS Cutter Wheel Cover Item Description Part 1 Cutter wheel cover 2 62058 2 8 32 12 Machine screw 002 0104 3 Screw combination 1 4 x 3 8 002 0018 4 Doub...

Page 25: ...Crank handle mounting bolt 001 0218 B Crank handle with bolt washer 111 0121 C Crank handle securing nut 004 0001 D Re roller crank complete 2 44403 E Re roller complete crank not included 503 0010 R...

Page 26: ...l build up on blades Spray with silicone to keep material from sticking to blades Uneven cuts 1 Make sure spacer collars have been put on correctly and that all set screws have been tightened 2 Make s...

Page 27: ...rofit Instructions Cutter Cover Install 020811 ATTENTION In the event that this cover does not fit your cutter please have your store information available and call toll free 1 866 521 2647 and we wil...

Page 28: ...Cutter Cover Installation 1 Hold Down Arm Spacer Installation 4 Cutting Bar Cutter Cover Installation 5 Counter Arm Replacement 8 Final Installation of Counter Arm 10 Hold Down Arm Spacer Installation...

Page 29: ...Cutter Cover Install 020811 pg 1 Carousel Mate Cutter Cover Installation...

Page 30: ...mate Please follow the instructions carefully to ensure proper installation Kit Includes Cutter Cover Set Screws 4 Hex Spacer 4 Tools Required 9 16 Wrench 1 8 Allen Wrench 1 Crank the cutter to a pos...

Page 31: ...l Mate Cutter Cover Installation 3 Apply non permanent loctite to the wheel side of the hexagon nut and screw on to existing bolts 4 4 Place the cover over the cutter ensuring the screws on the cover...

Page 32: ...g 4 Carousel Mate Cutter Cover Installation 5 Using an 1 8 Allen Wrench insert set screws into the holes to secure the cover Once the set screws have been tightened proceed to tighten the screws on th...

Page 33: ...ld down lever Kit Includes Hold Down Arm Spacers 4 Screw 1 4 x 1 1 4 4 Tools Required Screw Driver 1 Remove the existing screws to remove the hold down tube and toggle clamp Be sure to put your hand u...

Page 34: ...Cutter Cover Install 020811 pg 6 Cutting Bar Cutter Cover Installation...

Page 35: ...bar Please follow the instructions carefully to ensure proper installation Kit Includes Cutter Cover Set Screws 4 Hex Spacer 4 Tools Required 9 16 Wrench 1 8 Allen Wrench 1 Crank the cutter to a posit...

Page 36: ...g Bar Cutter Cover Installation 3 Apply non permanent loctite to the wheel side of the hexagon nut and screw on to existing bolts 4 4 Place the cover over the cutter ensuring the screws on the cover a...

Page 37: ...pg 9 Cutting Bar Cutter Cover Installation 5 Using an 1 8 Allen Wrench insert set screws into the holes to secure the cover Once the set screws have been tightened proceed to tighten the screws on the...

Page 38: ...ou will need to replace the counter arm to ensure the there is enough room for the cutter with the new cover Kit Includes Counter Arm Bolt Washers Tools Required Large Flat Screw Driver 3 4 Wrench 1 U...

Page 39: ...ar Cutter Cover Installation 3 Remove the counter from the arm 4 Fasten the counter to the provided arm 5 Slide the counter arm 1 onto the existing mount of the cutting bar using the pro vided bolt 2...

Page 40: ...Cutter Cover Install 020811 pg 12 Cutting Bar Cutter Cover Installation Final Installation of Counter Arm...

Page 41: ...1 4 x 1 1 4 4 Tools Required Screw Driver 1 Rotate the carousel so there is a roll above and a roll below the cutter to make space for access to the hold down arm Remove the existing screws to remove...

Page 42: ......

Page 43: ...ue by 1 Product Key Left Arrow Scrolls the various products scale factors Preset Key Right Arrow Scrolls through various presets preset lengths Delete Clear Count Clears the counter value Mod Key Pres...

Page 44: ...Master Users Menu Use to scroll to the right and to the left and see the various features ENTER NEW PASSWORD 4321 To enter a new password 1 Press all data begins to blink Press one digit begins to bl...

Page 45: ...ch 1 IMPERIAL 3 Press 4 Press Auto Run N A Press Carpet one calibration correct value is 228000 1 Press all data begins to blink 2 Press one digit begins to blink 3 Press to increment or decrement the...

Page 46: ...peat steps 2 3 for remaining digits till desired value 2442 is displayed 6 Press 7 Press to reach 2 for CM 8 Press Counter displays enter password Master User s Menu Press the and at the same time the...

Page 47: ...ECONDS Change timer value back to 0 1 Press all data begins to blink 2 Press one digit begins to blink 3 Press to increment or decrement the value 4 Set value to 000 5 Press TURN POWER BUTTON OFF AND...

Page 48: ...Carousel Mate Service Manual Page 46 CarouselMate_sm 1300 01 Oct2014 Service 1 866 821 2647 Office 1 800 210 0141 www storevertical com WIRING SCHEMATIC...

Page 49: ...plastic track wheels Check cutter chain tension Check re roller to ensure latches are in good condition and working properly Inspect cutter blades and change as needed should be easy to insert blades...

Page 50: ...defect 7 The Buyer is expected to provide access to all equipment covered by this warranty Vidir shall not be responsible for any expense incurred in removing replacing or refinishing any part of the...

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