Victory 2002 V92TC Owner'S Manual Download

Page: 164 / 166

Index

150

Tachometer

Function, 31

Location, 31

Taillight

Checking operation, 46

Location, 24

Throttle cable

Maintenance intervals, 72

Maintenance procedure, 92

Throttle cables, Location, 23
Throttle control grip

Adjusting freeplay, 89

Checking movement, 89

Function, 40

Location, 23

Maintenance intervals, 72

Tire pressure, 99
Tires

Air pressure, 99

Check condition, 100

Check tread depth, 100

Maintenance intervals, 73

Specifications, 138

Torque specifications

Brake lever pivot nut, 93

Clutch lever pivot screw, 91

Drive sprocket nut, 77

Drive sprocket nut retainer, 77

Exhaust system, 103

Fuel tank mounting screws, 88

Oil drain plug, 74

Rear axle adjuster jam nut, 79

Rear axle nut, 79

Saddlebag mounting screws, hard, 111

Sidestand pivot bolt, 112

Spark plug, 102

Swing arm pivot nut, 84

Transmission specifications, 136
Transporting the motorcycle, 14
Trip odometer (MFD), 33
Turn signals

Checking operation, 46

Front, location, 24

Indicator light, 32

Rear, location, 24

Switch

Function, 38

Location, 38

Summary of Contents for 2002 V92TC

Page 1: ...V92TC 2002 V92TC DELUXE...

Page 2: ...WARNING The engine exhaust from this product contains chemicals known to cause cancer birth defects or other reproductive harm...

Page 3: ...cal tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out We ve created a web site just for YOU Check it out www polarisindustr...

Page 4: ......

Page 5: ...n to make the same or similar changes to motorcycles previously built Victory Motorcycle Division Polaris Industries Inc 2100 Highway 55 Hamel Minnesota 55340 9800 Tele 763 542 0500 Fax 763 542 0599 C...

Page 6: ......

Page 7: ...ual you should purchase a replacement copy from an authorized Victory dealer The manual should be considered part of the motorcycle and remain with the motorcycle when it is sold If after reading the...

Page 8: ...motorcycle If you are unsatisfied with the performance of your Victory dealer contact Polaris Customer Service at 763 417 8650 Victory motorcycles comply with all federal state and local safety and e...

Page 9: ...Installing Accessories 15 Gasoline and Exhaust Gases 16 Maintenance 17 Location of Safety and Vehicle Information Labels 19 Reporting Safety Defects 22 Motorcycle Description 23 Vehicle Identification...

Page 10: ...MFD Set Button 39 Right Side Handlebar Controls 39 Engine Stop Run Switch 39 Emergency Flasher Switch 40 Starter Button 40 Front Brake Lever 40 Throttle Control Grip 40 Multi Function Display MFD Mod...

Page 11: ...53 Check Clutch 53 Check Fast Idle Lever 54 Check Front Suspension 54 Check Steering 55 Check Rear Suspension 55 Check Drive Belt 55 Check Sidestand 56 Check Fasteners 56 Operation 57 Engine Break in...

Page 12: ...r and Cable 88 Adjust Fast Idle Lever Freeplay 88 Throttle 89 Check Throttle Control Grip and Cable 89 Adjust Throttle Freeplay 89 Clutch 90 Check Clutch Lever and Cable 90 Lubricate Clutch Lever 90 A...

Page 13: ...15 Washing and Drying 116 Waxing Polishing and Applying Protectants Items Other Than Windshields 118 Windshield Care 119 Repairing Painted Surface Damage 119 Storage 120 Preparing for Storage 120 Clea...

Page 14: ...tory Limited Motorcycle Warranty 131 VI Additional Information 131 Victory Motorcycle Warranty Policy 132 Limited Warranty 132 Registration 132 Warranty Coverage And Exclusions 133 Specifications 135...

Page 15: ...tion found in the Safety Precautions section Understand and follow the procedures in the Owner s Manual to keep your Victory motorcycle in top condition on the road or in storage If possible bring the...

Page 16: ...efore reading the Owner s Manual The safety alert symbol indicates a potential for personal injury to you or others Indicates a potential hazard that could result in serious injury or death WARNING In...

Page 17: ...rmation to help minimize risk and maximize pleasure when operating the motorcycle Even if you are an experienced motorcycle operator or passenger read this section of the Owner s Manual before operati...

Page 18: ...ight rating see Specifications or the certification label on the steering head Riding off road riding with more than one passenger or carrying weight exceeding the maximum weight rating can make handl...

Page 19: ...erate speed on varying road surfaces and under varying weather conditions S Know your skills and limits and ride within them S Allow only licensed experienced operators to ride your motorcycle and the...

Page 20: ...ng the motorcycle keep your hands on the handlebars and your feet on the footrests S Obey the speed limit and adjust your speed and riding technique based on road weather and traffic conditions As you...

Page 21: ...tions before applying the brakes when the road is wet rough or contains loose or other slippery substances apply the brakes gradually Bring the motorcycle to the upright position before applying the b...

Page 22: ...oth hands and to keep both feet on the passenger footrests Do not carry a passenger who cannot place both feet firmly on the passenger footrests A passenger who is not holding on properly or who canno...

Page 23: ...ad injuries are the leading cause of motorcyclist fatalities and statistics prove that an approved helmet is the most effective protection in preventing or reducing head injuries S Wear eye protection...

Page 24: ...components like handlebars levers or footrests or get caught in the wheels causing you to lose control of the motorcycle Gross Vehicle Weight Rating GVWR Gross vehicle weight is the total weight of th...

Page 25: ...assenger with recommended riding apparel 155 lbs 70 kg Total Weight 1134 lbs 514 kg Example 2 V92TC Deluxe Touring Cruiser with cargo Gross Vehicle Weight Rating 1210 lbs 549 kg Item Weight Deluxe Tou...

Page 26: ...riding can make the motorcycle hard to handle and cause you to lose control of the motorcycle S Do not attach large or heavy cargo such as sleeping bags duffle bags or tents to the handlebars front f...

Page 27: ...less than 80 mph 120 km h Saddlebags can make the motorcycle unstable due to the lifting or buffeting effects of wind and can cause you to lose control of the motorcycle S Distribute weight evenly in...

Page 28: ...cycle on a firm level surface if possible Sloped or soft surfaces may not support the motorcycle when it is parked and it may fall over If you must park on a sloped or soft surface reduce the chances...

Page 29: ...u are responsible for determining that your motorcycle can be safely operated with accessories you install or additional weight you carry Use the following guidelines when choosing and mounting access...

Page 30: ...ned or installed windshield backrest or luggage rack can reduce stability causing you to lose control of the motorcycle Gasoline and Exhaust Gases For complete fueling procedures see Fueling and Fill...

Page 31: ...ffects of exhaust gases S Do not breathe exhaust gases S Do not start or run the engine in a closed area Maintenance Maintain the motorcycle according to the following requirements S Before you ride e...

Page 32: ...suspension system wear or damage see the Victory Service Manual or contact your authorized Victory Dealer S Keep the motorcycle clean In addition to extending the service life and the original appear...

Page 33: ...Safety Precautions 19 Location of Safety and Vehicle Information Labels Deluxe Touring Cruiser Left Side Shown 49 state models only California models only...

Page 34: ...Safety Precautions 20 Location of Safety and Vehicle Information Labels continued Deluxe Touring Cruiser Left Side Shown inside saddlebag Deluxe Touring Cruiser only...

Page 35: ...ty Precautions 21 Location of Safety and Vehicle Information Labels continued Deluxe Touring Cruiser Right Side Shown under side cover Engine Identification Number Label on left crankcase half under s...

Page 36: ...it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems be...

Page 37: ...umber is also provided For All Models Standard Cruiser Operator s View Shown 1 Clutch Cable page 90 2 Instrument Cluster page 31 3 Fuel Cap page 41 4 Front Brake Fluid Reservoir page 93 5 Right Mirror...

Page 38: ...tion Switch page 30 14 Passenger s Foot Rest 15 Oil Filter page 74 16 Sidestand page 43 17 Operator s Foot Rest 18 Gear Shift Lever page 41 19 Front Brake Caliper page 97 7 Side Cover page 43 8 Batter...

Page 39: ...Motorcycle Description 25 1 Auxiliary Lights page 110 2 Auxiliary Lights Switch page 42 3 Lockable Hard Saddlebags page 42 4 Exhaust Muffler 2 page 103 Deluxe Touring Cruiser Left Side Shown 1 2 3 4...

Page 40: ...Lock page 29 14 Drive Sprocket under cover page 77 15 Rear Brake Fluid Reservoir under side cover page 96 16 Passenger s Foot Rest 17 Fuses under side cover page 108 18 Evaporative Canister Calif Mod...

Page 41: ...Engine Size 1 1507 cc Engine HP 6 78 94 Series C Canada D Domestic 49 State L California U United Kingdom Check Digit Model Year 2 2002 Plant Code Serial Number UK Model Only UK Model Only Engine Iden...

Page 42: ...to the shaft of each key With the ignition key number and proof of ownership an authorized Victory dealer can assist you in obtaining a replacement key have your dealer reference Voice of Victory Apri...

Page 43: ...is on the right side of the steering head To lock the steering turn the handlebars fully to the left open the lock cover insert the key and turn it clockwise To unlock the steering move the handlebars...

Page 44: ...ey when leaving the motorcycle unattended On Position In the On position all electrical circuits are energized and the ignition key cannot be removed The headlamp running lights taillight and instrume...

Page 45: ...peedometer The speedometer reports current motorcycle speed in miles per hour or kilometers per hour Tachometer The tachometer reports current engine speed in revolutions per minute RPM A red line on...

Page 46: ...indicator is functioning properly Low Fuel Indicator illuminates when approximately 0 8 gallons 3 03 liters of fuel remains The low fuel indicator also illuminates momentarily when the ignition switc...

Page 47: ...s the MFD Mode button page 40 To adjust a particular function press the MFD Set button page 39 Odometer The odometer is the default mode of the MFD after starting the engine The odometer shows total m...

Page 48: ...mode The hour digits should flash 2 Press the MFD Set button to select the desired hour 3 Press the MFD Mode button to accept the new hour setting The ten minute digit should flash 4 Press the MFD Set...

Page 49: ...ight dimmer mode To change the intensity of the headlamp high beam indicator light press the MFD Set button to select from four 4 intensity levels The engine does not need to be running to change the...

Page 50: ...on and the Engine Control Module sensors report abnormal sensor or engine operation The check engine indicator will continue to flash as long as the fault condition exists If the check engine indicato...

Page 51: ...R METRIC ENGLISH RESET TRIP ODOMETER TRIP ODOMETER CLOCK SET 3 Sec SET 3 Sec DEFAULT BACK LIGHTING FLASHING HOURS DIGIT INCREASE VALUE CHANGE DIMMER VALUE CHANGE DIMMER VALUE FUEL SET SET ALTERNATOR B...

Page 52: ...low beam press the lower portion of the switch To activate the momentary passing beam press and hold the lower portion of the switch Turn Signal Switch The turn signal switch activates and cancels the...

Page 53: ...ntrol the features of the multi function display see page 33 Right Side Handlebar Controls Engine Stop Run Switch The engine stop run switch completes or interrupts the ignition starter and fuel pump...

Page 54: ...ion is in Neutral or the clutch is disengaged For complete engine starting procedures see Starting the Engine page 60 Front Brake Lever To apply the front brake pull the front brake lever toward the h...

Page 55: ...ke pedal is on the right side of the motorcycle To engage the rear brake press down on the rear brake pedal For braking procedures in various riding conditions see Braking page 66 Fuel Cap The fuel ca...

Page 56: ...uded on some Victory models For loading and operating speed information regarding models with saddlebags see Safety Precautions page 13 Lockable hard saddlebags are included with some Victory models U...

Page 57: ...verse this procedure to install the side cover Sidestand The sidestand is located on the left side of the motorcycle Correctly retract the sidestand before operating the motorcycle The sidestand could...

Page 58: ...Instruments and Controls 44 Notes...

Page 59: ...e products follow the instructions and warnings on the product packaging Failure to perform these checks before you ride may result in serious injury or damage Adjust components designed for normal we...

Page 60: ...brake pedal taillight brightness should increase Turn Signals Running Lights The two amber front running lights should illuminate US and Canadian models only Move the turn signal switch to the left Th...

Page 61: ...in neutral start and run the engine for several minutes 2 Shut the engine off and wait for 3 5 minutes 3 Straddle the motorcycle on level ground and bring it to a vertical position Remove the oil fill...

Page 62: ...n and press the multi function display MFD Mode button until the fuel gauge appears in the MFD 3 Note the fuel level 4 Estimate your next fuel stop and plan accordingly Check Fuel Hose Rail and Connec...

Page 63: ...ire Pressure Table V92TC Touring Cruiser Up to 200 lbs 91 kg load 200 449 lbs 91 204 kg load FRONT Dunlop 491 Elite II MT90 B16 71H 34 psi 235 kpa 40 psi 275 kpa REAR Dunlop D417 160 80 B16 75H 36 psi...

Page 64: ...t surface has worn to the top of the wear bars replace the tire For more precise measurement use a depth gauge or an accurate ruler to measure the depth of the center tire tread Replace the tire if th...

Page 65: ...page 93 Check Rear Brake Pedal Freeplay and Movement Rear brake pedal freeplay the amount of brake pedal movement from the rest position to the point of contacting the master cylinder should be 3 16 5...

Page 66: ...s or stains from leaking or dried fluid Tighten any leaking connections and replace components as necessary Check Brake Pads Look into the front brake caliper s from underneath and into the rear brake...

Page 67: ...inch 3 6 mm 3 Adjust throttle cable freeplay if necessary see page 89 Check Clutch 1 Squeeze the clutch lever toward the handlebar and release it It should move freely and smoothly and should return...

Page 68: ...3 6 mm 3 Adjust fast idle lever freeplay if necessary see page 88 Check Front Suspension 1 To check the front suspension straddle the motorcycle and bring it to a vertical position 2 Apply the front...

Page 69: ...and comfortable ride Check the rear shock absorber movement and preload to insure the motorcycle has the correct amount of suspension travel and ground clearance see page 82 Inadequate ground clearanc...

Page 70: ...idestand tightly against the motorcycle Check the condition of the sidestand rubber pad and make sure it is firmly attached to the sidestand Check Fasteners Visually inspect the entire motorcycle chas...

Page 71: ...ng on page 3 Engine Break in Period During the first 500 miles 800 kilometers critical engine parts require special wear in procedures so they seat and mate properly Read understand and use the follow...

Page 72: ...kilometers Do not operate the motorcycle for extended periods of time at throttle positions above 3 4 throttle S At 500 miles 800 kilometers Perform initial maintenance as described in the Maintenanc...

Page 73: ...rfilling the fuel tank may cause fuel to overflow when it expands Fuel may leak from an improperly seated or tightened fuel cap Tighten the fuel cap until you hear one or more distinct clicks Be certa...

Page 74: ...3 Insert the ignition key into the ignition switch and turn the switch to the On position see Ignition Switch page 30 4 Mount the motorcycle and bring it to an upright position Engage the front brake...

Page 75: ...any one time If either the check engine indicator or the low oil pressure indicator does not go out after the engine starts stop the engine See either Check Engine Indicator page 36 or Low Oil Pressu...

Page 76: ...n in the illustration to the right The motorcycle has a heel toe shift pedal which allows you to shift to a higher gear by depressing the rear of the pedal with your heel or by lifting the front of th...

Page 77: ...point see Recommended Shift Points page 64 With a quick motion simultaneously close the throttle completely and disengage the clutch Raise the shift pedal with your toe or depress it with your heel un...

Page 78: ...motorcycle to skid When downshifting while passing over such surfaces release the clutch lever very gradually Downshifting in a curve may cause the rear wheel to lose traction Downshift before you ent...

Page 79: ...ding to the instructions in Shifting Gears page 62 The more quickly you open the throttle the more quickly the motorcycle accelerates Abrupt acceleration can cause your body to shift suddenly toward t...

Page 80: ...ps rotating Leave sufficient distance so you can apply the brakes gradually if you need to stop Do not apply either brake so strongly that the wheel stops rotating This may cause you to lose control o...

Page 81: ...ar wheel to lose traction In either case you may lose control of the motorcycle If the motorcycle is in motion and the engine stops on its own guide the motorcycle to a safe location off the road and...

Page 82: ...plate Asphalt pavement can become soft in hot weather The sidestand can sink into soft asphalt until the motorcycle falls over When parking on asphalt in hot weather use a sidestand footrest under the...

Page 83: ...ntire procedure in this section of the Owner s Manual Choose a flat firm surface for servicing the motorcycle Make sure you have the time tools and expertise to complete a procedure properly During ma...

Page 84: ...ance for its entire service life Periodic Maintenance Intervals Use the following table to determine how often you should perform maintenance on various components For additional information on mainte...

Page 85: ...R R R R Air FIlter page 76 I I R I R I R I R I R I R I R I R I R I R Drive Sprocket and Sprocket Nut page 77 I I I Drive Belt page 77 I I I I I I I I I I I I R I I I I I I I I Rear Wheel Alignment pa...

Page 86: ...I I I Evaporative Emission Con trol System Calif Only page 87 I I I I I I I I I I I Fuel Filter page 88 R R Fast Idle Lever page 88 I I L I L I L I L I L Throttle page 89 I I I I L I I I L I I I L I I...

Page 87: ...age 99 I I I I I I I I I I I I I I I I I I I I I Wheel Spokes page 100 I I I I I I I I I I I Spark Plugs page 101 I I I I I I R I I I I Engine Compression page 103 I I I I I I Exhaust System page 103...

Page 88: ...y Allow oil in the filter to drain before removing the filter Remove the oil filter 6 Use a new seal and reinstall the drain plug Torque 25 ft lbs 34 Nm 7 Clean any residue or debris from the oil filt...

Page 89: ...Notice Recycle used oil and oil filters in accordance with local regulations Check Engine Oil Level 1 With the engine at normal operating temperature straddle the motorcycle on level ground and bring...

Page 90: ...does not require the use of air filter oil Notice Inspect the air filter often if riding in unusually wet or dusty conditions 1 Remove the air filter access cover and the air filter element 2 To remo...

Page 91: ...the sprocket nut threads 6 Apply a few drops of Loctite Thread Locker 262 or equivalent to the output shaft threads 7 Apply the rear brake and tighten the drive sprocket nut Torque 100 ft lbs 136 Nm...

Page 92: ...opriate motorcycle lift or a block of wood or steel placed securely under the frame 2 Position the small O ring on the belt tension gauge directly over the 10 lbs mark on the plunger as shown 3 Place...

Page 93: ...tension as necessary Adjust Drive Belt Tension Notice Before adjusting drive belt tension be sure the rear axle is properly aligned see Align Rear Wheel page 80 1 Remove and discard the rear axle cott...

Page 94: ...ng it to fail and you to lose control of the motorcycle WARNING 1 Bring the motorcycle to a vertical position with an appropriate motorcycle lift or a block of wood or steel placed securely under the...

Page 95: ...if necessary Notice Whenever you turn the rear axle adjusters push the rear wheel forward to keep the axle spacers seated against the axle adjusters 8 Reinstall the swing arm pivot caps 9 Check and ad...

Page 96: ...absorber Have an assistant help you complete the following procedure 1 Elevate the rear of the motorcycle until the rear wheel is about 1 inch 2 5 cm off of the ground Use an appropriate motorcycle li...

Page 97: ...stant bounce the rear suspension a few times by pushing down on the rear fender slowly and releasing Make sure the suspension moves freely without binding 7 Without moving the motorcycle have your ass...

Page 98: ...frame 5 Grasp the rear tire and attempt to move the rear wheel side to side If there is movement at the rear axle inspect the wheel bearings and rear axle see the Victory Service Manual or an authori...

Page 99: ...thly and quietly 3 Place the motorcycle on the sidestand and inspect the front forks Make sure there is no fork oil present on the fork tube or around the fork seal Replace Front Fork Oil Front fork o...

Page 100: ...ld be inspected lubricated and adjusted see the Victory Service Manual or an authorized Victory dealer Notice Thesteering head bearingsrequireperiodiclubrication even ifthereisno front to back movemen...

Page 101: ...ive Emission Control System California models only Visually inspect all evaporative emission control system hoses and connections Make sure all connections are tight Also inspect the evaporative canis...

Page 102: ...ance and fuel economy For fuel filter replacement procedures and special tools required see the Victory Service Manual or contact an authorized Victory dealer Fast Idle Lever Check Fast Idle Lever and...

Page 103: ...t of throttle control grip movement from the rest position to the point of cable resistance should be 1 8 1 4 inch 3 6 mm 3 Adjust throttle freeplay if necessary Adjust Throttle Freeplay 1 Slide the r...

Page 104: ...e page 91 Lubricate Clutch Lever 1 Remove the operator s seat 2 Remove the front and rear fuel tank screws 3 Raise the rear of the fuel tank high enough to expose the clutch cable Support the rear of...

Page 105: ...h to expose the clutch cable Support the rear of the fuel tank with a block of wood 4 Slide the rubber cover off the cable adjuster and loosen the adjuster jam nut 5 Turn the cable adjuster in or out...

Page 106: ...cable lubricant 3 Lubricate the cable end with Victory All Purpose Grease or equivalent 4 Reconnect the cable and adjust as necessary Brakes Check Front Brake Lever Movement Squeeze the front brake l...

Page 107: ...id Level 1 To check the front brake fluid level rest the motorcycle on the sidestand and on level ground Turn the handlebars until the front brake fluid reservoir is level 2 View the brake fluid throu...

Page 108: ...the reservoir and cause air to enter the fluid system Air in the brake fluid system could cause the brakes to malfunction Use only DOT 4 brake fluid from a sealed clean container Using the wrong brake...

Page 109: ...smoothly and should return to its rest position quickly when you release it You should feel a firm resistance in the pedal within the first 3 4 inch 19 mm of pedal travel If the brake pedal travels to...

Page 110: ...e motorcycle to a vertical position with an appropriate motorcycle lift or a block of wood or steel placed securely under the frame 2 Remove the right side cover 3 Wipe the area around the reservoir c...

Page 111: ...h brake fluid to bring the level between MIN and MAX 7 Reinstall the reservoir gasket and cover 8 Reinstall the side cover Check Brake Pads Look into the front brake caliper s from underneath and into...

Page 112: ...al Height 1 Loosen the gear shift linkage rod locknuts 2 Turn the linkage rod in or out as necessary 3 Tighten the linkage rod locknuts 4 Check the gear shift pedal height Do not remove and reposition...

Page 113: ...Pressure Table V92TC Touring Cruiser Up to 200 lbs 91 kg load 200 449 lbs 91 204 kg load FRONT Dunlop 491 Elite II MT90 B16 71H 34 psi 235 kpa 40 psi 275 kpa REAR Dunlop D417 160 80 B16 75H 36 psi 250...

Page 114: ...se a depth gauge or an accurate ruler to measure the depth of the center tire tread Replace the tire if the tread depth is less than 1 16 inch 1 6 mm Check Wheel Spokes Inspect both wheels for loose b...

Page 115: ...other see the Victory Service Manual or an authorized Victory dealer for assistance 1 Make sure the engine is at room temperature and remove the operator s seat 2 Remove the fuel tank 3 Disconnect the...

Page 116: ...ou can clean them with a stiff bristle brush set the gap and reinstall them Replace spark plugs NGK CR7EB or equivalent at the recommended intervals Always replace spark plugs in pairs 6 Set the elect...

Page 117: ...ing exhaust gasses Replace exhaust gaskets if necessary see the Victory Service Manual or an authorized Victory dealer Check all exhaust system fasteners 1 Tighten exhaust header flange nuts Torque 12...

Page 118: ...sudden shift in riding position causing you to lose control of the motorcycle WARNING 1 Remove the acorn nut from behind the seat 2 Lift rear of seat slightly to clear the rear mounting stud and slide...

Page 119: ...ith water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten eggs or vegetable oil Call physician immediately Eyes Flush with water for 15 minutes and get prompt medi...

Page 120: ...i function display MFD clock will not function if the battery voltage drops below 11 5 volts The clock will reset to 12 00 if the battery is disconnected Charge Battery The battery may contain explosi...

Page 121: ...y use a voltmeter to check the condition of the battery Allow battery to sit 1 2 hours before checking the charge The charge should be a minimum of 12 5 volts Repeat the charging cycle if the charge i...

Page 122: ...r 3 Remove the damaged fuse from the fuse box and seat the new fuse firmly in its place 4 Reinstall the fuse box cover with the double cutout toward the front of the motorcycle The fuse box decal shou...

Page 123: ...n and sit in the operator s seat 3 Set the ignition switch to the On position and set the headlamp to High beam Check the headlamp for correct aim 4 To adjust the headlamp remove the headlamp bezel to...

Page 124: ...t position and sit in the operator s seat 3 Set the ignition switch to the On position and turn the auxiliary lights on Check the auxiliary lights for correct aim 4 To adjust the lights remove the fro...

Page 125: ...and bring it to a vertical position Move the sidestand to its stored up position then to its fully extended down position and back again It should move smoothly and quietly When the sidestand is in it...

Page 126: ...the sidestand and pivot bolt with Victory All Purpose Grease or equivalent 6 Reinstall the sidestand pivot bolt Torque 35 ft lbs 47 Nm 7 Move the sidestand to its stored up position and reinstall the...

Page 127: ...d strength immediately Road Test Before returning the motorcycle to regular use road test it in a safe environment Pay special attention to the proper fit and operation of all serviced components Make...

Page 128: ...Maintenance 114 Notes...

Page 129: ...n an area with salty or polluted air wash your motorcycle frequently Proper cleaning requires washing and drying the motorcycle and then applying wax polish and protectants to extend the service life...

Page 130: ...Excessive water pressure may allow water to seep into and deteriorate such components as wheel bearings brake caliper assemblies brake master cylinders and transmission seals Electrical components may...

Page 131: ...al is difficult to remove by applying gentle pressure using the warm water and mild detergent mixture you may need to use a special cleaner See Cleaning page 115 7 Rinse the motorcycle with water runn...

Page 132: ...tants After washing and drying the motorcycle to help extend the life and appearance of its components S Wax painted surfaces Avoid cleaning waxing compounds as they may contain abrasives that may dam...

Page 133: ...scratches may be removed with a quality plastic polishing compound Follow the manufacturer s instructions when using plastic polishing compounds S Insects oil tar and tree sap may also damage the mot...

Page 134: ...emoving it from storage Preparing for Storage Choose an adequate storage location Choose a dry well ventilated storage location inside a garage or other structure if possible The location should have...

Page 135: ...Filter page 74 You do not need to replace the oil filter at this time but you must replace the oil filter when you remove the motorcycle from storage Carbon deposits normally suspended in engine oil t...

Page 136: ...a wire brush Wash the posts and cable connectors with a solution of 1 part baking soda to 16 parts water Rinse with clean water and wipe dry Apply a thin film of dielectric grease to the posts and ca...

Page 137: ...engine change the engine oil and filter see Change Engine Oil and Oil Filter page 74 beginning with step 2 During storage temperature and humidity changes can cause condensation to form in the crankca...

Page 138: ...Cleaning and Storage 124 Notes...

Page 139: ...device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are S Removal of or puncturing the muffler baffles header pipes or...

Page 140: ...Board and Victory Motorcycle Division Polaris Sales Inc hereinafter Victory are pleased to explain the emission control system warranty on your 2002 or later Victory motorcycle In California new moto...

Page 141: ...receipts or for your failure to ensure the performance of all scheduled maintenance You are responsible for presenting your motorcycle to a Victory dealer as soon as a problem exists The warranty rep...

Page 142: ...ss than 280 cubic centimeters or of 30 000 kilometers 18 641 miles if the motorcycle s engine displacement is 280 cubic centimeters or greater or 5 five years from the date of initial retail delivery...

Page 143: ...te within 30 days Any replacement part can be used in an emergency repair Victory will reimburse the owner for expenses including diagnosis not to exceed Victory s suggested retail price for all warra...

Page 144: ...R DIRECT INCIDENTAL CONSEQUEN TIAL OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE VICTORY MOTORCYCLE FOR ANY PURPOSE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMIT...

Page 145: ...performance and durability may be used in the performance of any maintenance or repairs However Victory is not liable for these parts The owner is responsible for the perfor mance of all required main...

Page 146: ...leted by your dealer and submitted to Victory Motorcycle Division Polaris Sales Inc within ten days Upon receipt of this registration Victory Motorcycle Division Polaris Sales Inc will record the regi...

Page 147: ...explosions or any other cause beyond Victory Motorcycle Division Polaris Sales Inc control This warranty does not cover the use of unauthorized lubricants chemicals or fuels that are not compatible wi...

Page 148: ...ctory Motorcycle Servicing Dealer When requesting warranty service you must present your copy of the Warranty Registration form to the dealer THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR...

Page 149: ...t 60 8 154 cm 60 8 154 cm Seat Height 28 3 in 72 cm 28 3 in 72 cm Weelbase 65 5 in 166 cm 65 5 in 166 cm Ground Clearance 5 in 13 cm 5 in 13 cm Weight Dry Weight 720 lbs 326 6 kg 727 lbs 329 8 kg Wet...

Page 150: ...Ratio 9 2 1 9 2 1 Valves per Cylinder 4 4 Bore and Stroke 97 x 102 mm 97 x 102 mm Throttle Body Bore 44 mm 44 mm Exhaust System Dual Crossover Dual Crossover Lubrication System Wet Sump Wet Sump Spar...

Page 151: ...ulti Disk Diaphragm Spring Drive Belt Deflection 3 8 inch 9 5 mm 3 8 inch 9 5 mm Chassis Front Suspension Type Travel Telescopic 5 1 in 13 cm Telescopic 5 1 in 13 cm Rear Suspension Type Travel Single...

Page 152: ...I MT90 B16 71H use with inner tube Rear Wheel Type Size Dunlop D417 160 80 B16 75H Dunlop D417 160 80 B16 75H use with inner tube Lights and Fuses Fuses Ignition Coil Speedo 15 amp 15 amp Horn Brake H...

Page 153: ...uel system components Gasoline containing up to 15 Methyl Tertiary Butyl Ether MTBE can be used Gasoline containing up to 10 Ethanol can be used Gasoline that has been Reformulated or Oxygenated can b...

Page 154: ...Specifications 140 Identification Numbers for Your Motorcycle Vehicle Identification Number Engine Identification Number Ignition Key Number Model Number...

Page 155: ...enance intervals 73 Switch Function 42 Location 25 B Battery Charging 106 Cleaning terminals 107 Description 105 Installing 107 Location 24 Maintenance intervals 73 Removing 106 Battery cables Install...

Page 156: ...ee Lights C Capacities fluids 135 Cargo 12 Chassis specifications 137 Check engine indicator MFD 36 Cleaning 115 121 Battery terminals 122 Washing and drying 116 118 Waxing polishing and applying prot...

Page 157: ...ing 77 Location 26 Maintenance intervals 71 Dry weight 135 E Electric starter button Function 40 Location 39 Emergency flashers Checking operation 46 Switch Function 40 Location 39 Emission system Cal...

Page 158: ...rator s location 24 Passenger s location 24 Front brake See Brakes Front fork Oil replacement 85 Front forks Checking 85 Location 24 Maintenance intervals 71 Oil replacement intervals 71 Front tire Se...

Page 159: ...ear shift pedal Adjustment 98 Function 41 Maintenance intervals 73 Gross Vehicle Weight Rating GVRW Description 10 Examples 11 Specifications 135 H Hazardous materials handling 69 Headlamp Adjustment...

Page 160: ...2 Location 32 Neutral indicator Function 32 Location 32 Turn signal indicators Function 32 Location 32 Information labels 19 23 Instrument cluster Description 31 Location 23 Instrument cluster light d...

Page 161: ...r light dimmer func tion 35 Instrument cluster light dimmer function 35 Location 32 Mode button Function 40 Location 39 Odometer function 33 Set button Function 39 Location 38 Trip odometer function 3...

Page 162: ...cation 26 Rear tire See Tires Rear turn signals See Turn signals Rear wheel See Wheels Rear wheel alignment 80 Recommended shift points 64 Regular service intervals 70 Regular service intervals table...

Page 163: ...gs Gap 102 Inspecting 101 Installing 102 Location 24 Maintenance intervals 73 Removing 101 Specifications 136 Specifications 135 141 Speedometer Function 31 Location 31 Spokes Checking or replacing 10...

Page 164: ...tenance intervals 73 Specifications 138 Torque specifications Brake lever pivot nut 93 Clutch lever pivot screw 91 Drive sprocket nut 77 Drive sprocket nut retainer 77 Exhaust system 103 Fuel tank mou...

Page 165: ...on number Voltmeter MFD 35 W Warranties 125 134 Wear bars tires 100 Weight specifications 135 Wheel Alignment rear 80 Specifications 138 Wheel bearings Checking front 86 Checking rear 84 Maintenance i...

Page 166: ...Part No 9917171 PRINTED IN THE USA...

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