CUTMASTER 102
PARTS REPLACEMENT
Manual 0-4998
7-8
7.08 Right Side Internal Parts
Replacement
A. Capacitor PCB (PCB 2) Replacement
Tools required: T20 Torx Driver, #2 Phillips Head Driver
1. Remove the Cover per subsection 7.04-A.
2. Disconnect J1 & J2 from PCB 2.
3. Note the location and remove all wires connected to
PCB 2.
4. Remove the fifteen (15) screws securing PCB 2 to the
Main PCB and 40AMP PCB
5. Install the replacement PCB by reversing the above
steps.
B. Main PCB (PCB 1) Replacement
Tools required: T20 Torx Driver
1. Remove the Cover per subsection 7.04-A.
2. Remove Capacitor PCB per subsection 7.08-A.
3. Remove the two large gas hoses per subsection 7.05-C.
4. Remove the Gas Solenoid per subsection 5.05-F.
5. Disconnect the wires and connectors from the PCB,
noting the location and orientation of each wire and
connector.
6. Remove the four (4) mounting screws securing the
PCB to the center chassis.
7. Carefully guide the PCB assembly up and out of the
unit.
8. Install the replacement PCB by reversing the above
steps.
9. Reinstall the power supply cover
C. Main Contactor (W1) Replacement
Tools required: T20 Torx Driver
1. Remove the Cover per subsection 7.04-A.
2. Remove all wires from W1, noting the location and
orientation of each wire
3. Loosen the two (2) Torx head screws securing the Main
Contactor to the base.
4. Slide the contactor towards the rear of the unit slightly
to allow the contactor to clear the mounting screws.
5. Lift Main Contactor up and out of the unit.
6. Install the replacement Contactor by reversing the
above steps.
7. Reinstall the power supply cover.
D. 40 AMP PCB (PCB 5) Replacement
Tools required: T20 Torx Driver
1. Remove the Cover per subsection 7.04-A.
2. Remove Capacitor PCB per subsection 7.08-A.
3. Remove the two large gas hoses per subsection 7.05-C.
4. Disconnect the wires and connectors from the PCB,
noting the location and orientation of each wire and
connector.
5. Remove the four (4) mounting screws securing the
PCB to the center chassis.
6. Carefully guide the PCB assembly up and out of the
unit.
7. Install the replacement PCB by reversing the above
steps.
8. Reinstall the power supply cover
Summary of Contents for CUTMASTER 102
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