Viatran IDP10-A Installation, Calibration And Operations Manual Download Page 1

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98MANALIDP10AV Rev. A 8/16/11

I/A Series ® Intelligent

Differential Pressure Transmitters

IDP10-A with 4 to 20 mA Output Signal

IDP10-V with 1 to 5 VDC Output Signal

Installation, Calibration, Configuration, and Maintenance

3829 Forest Parkway, Suite 500

Wheatfield, NY 14120

Int’l: 1-716-629-3800

Toll Free: 1-800-688-0030

Fax: 1-716-693-9162

www.viatran.com

[email protected]

Summary of Contents for IDP10-A

Page 1: ...ers IDP10 A with 4 to 20 mA Output Signal IDP10 V with 1 to 5 VDC Output Signal Installation Calibration Configuration and Maintenance 3829 Forest Parkway Suite 500 Wheatfield NY 14120 Int l 1 716 629 3800 Toll Free 1 800 688 0030 Fax 1 716 693 9162 www viatran com solutions viatran com ...

Page 2: ... 13 Installation of Flow Measurement Piping 15 Filling System with Seal Liquid 17 Positioning Housing 17 Positioning Display 17 Cover Locks 18 Transmitter Wiring for IDP10 A 18 Accessing Transmitter Field Terminals 19 Wiring the Transmitter to a Control Loop 20 Putting Transmitter into Operation 22 Taking the Transmitter Out of Operation 22 Transmitter Wiring for IDP10 V 23 3 Wire Connection 23 4 ...

Page 3: ...IDP10 V Calibration 37 Zero Adjustment Using External Zero Button 38 Configuration 38 IDP10 A and IDP10 V Configuration 40 Re ranging and IDP10 A or IDP10 V Transmitter 42 IDP10 A and IDP10 V Character Lists 43 Testing the Display 44 Error Messages 45 4 Maintenance 47 Parts Replacement 47 Replacing the Electronics Module 47 Removing and Reinstalling the Housing Assembly 48 Replacing the Sensor Ass...

Page 4: ...11 Loop Wiring 21 12 Wiring Several Transmitters to a Common Power Supply 22 13 Identification of Field Terminals 23 14 Three Wire Connection 24 15 Four Wire Connection 24 16 Loop Wiring 25 17 Wiring Several Transmitters to a Common Power Supply Four Wire 26 18 Field Calibration Setup 30 19 Calibration Setup of Electronic Equipment 30 20 Bench Calibration Setup 31 21 Local display Module 34 22 Top...

Page 5: ...DP10AV Rev A 8 16 11 Tables 1 Electrical Safety Specifications 11 2 Calibration Menu 36 3 IDP10 A and IDP10 V Configuration Menu 38 4 Alphanumeric Character List 43 5 Numeric Character List 43 6 Error Messages 45 ...

Page 6: ...e measurement signal for the IDP10 A is transmitted to remote receivers over the same two wires that supply power to the transmitter electronics The transmitters are often used for measuring fluid flow across a primary device such as an orifice plate but can also be used for other types of differential pressure measurements such as liquid level interface level or density measurements Reference Doc...

Page 7: ...0 Option AS B7M B7M 25 3625 100 14500 Option D1 c 16 2320 64 9280 Option D2 D4 D6 or D8 c d 10 1500 40 6000 a Either side can be at the higher pressure during over range b Meets ANSI ISA Standard S82 03 1988 c D1 DIN Single ended process cover with M10 bolting D2 DIN Double ended process cover with M10 bolting D3 DIN Single ended process cover with 7 16 in bolting D4 DIN Double ended process cover...

Page 8: ...o one full turn to any desired position for access to adjustments display or conduit connections See Positioning Housing on page 13 The display can also be rotated in the housing to any of four different positions at 90 increments See Positioning Display on page 13 NOTE Position effect zero shift for all calibrated spans can be eliminated by readjusting zero output after installation Adjustable Da...

Page 9: ...trances on either side of the electronics housing Leads terminate under screw terminals and washers on the terminal block in the field terminal compartment To maintain RFI EMI environmental and explosion proof ratings unused conduit connectionmust be plugged with metal plug provided inserted to five full turns Process Connections IDP10 transmitters areconnected to the process via a 1 4 NPT thread ...

Page 10: ...smitter does not communicate with the HHT PC10 PC20 HART Communicator or IFDC Approximate Mass Without Process Connectors 3 5 kg 7 8 lb With Process Connectors 4 2 kg 9 2 lb With Optional 316 ss Housing Add 1 1 kg 2 4 lb Process Wetted Materials Diaphragm 316L ss Co Ni Cr Hastelloy C gold plated 316L ss Monel or tantalum Covers and Process Connections 316 ss carbon steel Hastelloy C Monel or pvdf ...

Page 11: ...ignition proof for Class II Division 1 Groups E F and G Class III Division 1 Temperature Class T6 at 80 C 176 F and T5 at 85 C 185 F maximum ambient CSA for Class I Division 2 Groups A B C and D Class II Division 2 Groups F and G Class III Division 2 Connect to source not exceeding 42 4 V Temperature Class T6 at 40 C 104 F and T4A at 85 C 185 F maximum ambient IDP10 V only FM intrinsically safe fo...

Page 12: ...t on all connections Transmitter Mounting The transmitter can be supported by the process piping as shown in Figure 3 or mounted to a vertical or horizontal pipe or surface using the optional mounting bracket shown in Figure 4 NOTE 1 If the transmitter is not installed in the vertical position as shown in Figure 3 or Figure 4 readjust zero output to eliminate the position zero effect 2 The transmi...

Page 13: ...smitter using the two screws pro vided Mount the transmitter with mounting bracket to a vertical or horizontal DN 50 or 2 in pipe To mount to a horizontal pipe turn U bolt 90 from the position shown in Figure 4 The mounting bracket can also be used for wall mounting bysecuring the bracket to a wall using the U bolt mounting holes Mounting kit extensions areavailable to allow 360 rotation of the to...

Page 14: ... 14 98MANALIDP10AV Rev A 8 16 11 ...

Page 15: ... must be mounted vertically as shown If a seal liquid is not required elbows can be used in place of the tees Tighten drain plugs and optional vent screws to 20 N m 15 lb ft Tighten the four process con nector bolts to a torque of 61 N m 45 lb ft Note that the high and low pressure sides of the transmitter are identified by an L H marking on the side of the sensor above the warning label as shown ...

Page 16: ... 16 98MANALIDP10AV Rev A 8 16 11 ...

Page 17: ...en both process shutoff valves and manifold shutoff valves if bypass valve is open Positioning Housing The transmitter housing topworks can be rotated up to one full turn in the counterclockwise direction when viewed from above for optimum access to adjustments display or conduit con nections CAUTION 1 Do not rotate the housing more than one turn from the as received position If there is doubt abo...

Page 18: ...t with the Factory d Return the module to the housing by reversing Step 3 6 Reinstall the cover onto the housing by rotating it clockwise until the O ring contacts the housing then continue to hand tighten as much as possible at least 1 4 turn If cover locks are present align the serration in the cover with the lock and unscrew it until it extends into the cover serration to prevent unwanted cover...

Page 19: ...surges Accessing Transmitter Field Terminals For access to the field terminals thread the cover lock if present into the housing to clear the threaded cover and remove the cover from the field terminals compartment as shown in Figure 8 Note that the embossed letters FIELD TERMINALS identify the proper compartment Identification of terminals is shown in Figure 9 ...

Page 20: ...sistance of 860 the supply voltage can be anyvalue from 30 to 42 V dc 2 For a supply voltage of 24 V dc the loop load resistance can be any value from zero to 565 To wire one or more transmitters to a power supply proceed with the following steps 1 Screw in cover lock if present and remove the field terminals compartment cover by rotating it counterclockwise 2 Run signal wires 0 50 mm2 or 20 AWG t...

Page 21: ...short circuiting groups of instruments in a loop there should be only one earth in a loop 6 Connect the power supply and receiver loop wires to the and terminal connections shown in Figure 9 7 Connect receivers such as controllers recorders indicators in series with power supply and transmitter as shown in Figure 11 8 Reinstall the cover onto the housing byrotating it clockwise until the O ring co...

Page 22: ...bypass valve 5 Slowly open downstream manifold valve Taking the Transmitter Out of Operation The following procedure explains how to sequence the valves in your flow measurement piping or optional bypass manifold to ensure that your transmitter is not over ranged and that seal liquid is not lost Refer to Figure 5 or Figure 6 NOTE Procedure assumes that Process shutoff valves are open 1 Close downs...

Page 23: ...ls can be anyvalue between 9 and 15 5 V dc and the power supply must be capable of supplying 3 mA of current under all conditions Verify that the power supply loop load resistance and source impedance allow at least 9 V dc across the transmitter input terminals with a current drawof 3 mA Output Load The receiver input impedance can be any value between 1 and 10 M Three or Four Wire Connections The...

Page 24: ...es 0 50 mm2 or 20 AWG typical through one of the transmitter conduit connections as shown in Figure 8 If four wire connection is used use twisted single pair on the output side to protect the 1 to 5 V dc output from electrical noise NOTE Do not run transmitter wires in same conduit as mains ac power wires 3 If shielded cable is used earth ground the shield at the receiver only Do not ground the sh...

Page 25: ...ntil the O ring contacts the housing Then continue to hand tighten as much as possible at least 1 4 turn If cover locks are present align the serration in the cover with the lock and unscrew it until it extends into the cover serration to prevent unwanted cover rotation 8 If wiring additional transmitters to the same power supply repeat Steps 1 through 7 for each additional transmitter The setup w...

Page 26: ... 26 98MANALIDP10AV Rev A 8 16 11 ...

Page 27: ...bypass valve 5 Slowly open downstream manifold valve Taking the Transmitter Out of Operation The following procedure explains how to sequence the valves in your flow measurement pipingor optional bypass manifold to ensure that your transmitter is not over ranged and that seal liquid is not lost Refer to Figure 5 or Figure 6 NOTE Procedure assumes that Process shutoff valves are open 1 Close downst...

Page 28: ... output signal check the underrange and overrange output values to ensure that they extend beyond 4 and 20 mA respectively Calibration Setup The following sections show setups for field or bench calibration Use test equipment that is at least three times as accurate as the desired accuracy of the transmitter Calibration is performed by simulating the process differential pressure This is done by a...

Page 29: ... to Figure 18 and use the following procedure 1 If the transmitter is in operation follow the procedure on Taking the Transmitter Out of Operation on page 23 CAUTION With liquid service drain both sides of transmitter to avoid calibration errors 2 If a calibration screw is being used remove the vent screw and replace it with the calibration screw Connect the pressure source to the calibration scre...

Page 30: ...nnecting the process piping For calibration setup with out disconnecting the process piping refer to the Field CalibrationSetup procedure The input setup is shown in Figure 20 Connect the input piping to the high pressure side of the transmitter as shown Vent the low pressure side of the transmitter ...

Page 31: ...ransmitter can measure anyapplied differential pressure within its range limits regardless of the calibrated range The applied differential pressure is measured and converted into an internal digital value This digital value of differential pressure is always available whether the transmitter is calibrated or not Calibration assures that the transmitter rated accuracy is achieved over the calibrat...

Page 32: ...he differential pressure applied at the time the button is pressed is equal to the LRV or URV value respectively This function trims the internal digital value of differential pressure that is it performs a calibration based on the application of accurate differential pressures equal to the values entered for LRV and URV in the transmitter database This function also sets the 4 and 20 mA 1 and 5 V...

Page 33: ...f it is not feasible to vent the transmitter to atmosphere for zeroing or to bypass the high and low sides for zeroing it may be zeroed while the LRV differential pressure of 50 psi is applied by using the CAL LRV function On the other hand if the transmitter has been installed but there is no pressure in the process line yet or the high and low sides can be connected by a bypass valve it can be z...

Page 34: ...ation and a means for perform ing calibration and configuration and testing the display via a 2 button Next and Enter keypad You can access these operations by means of a multi level menu system Entry to the Mode Select menu is made from normal operating mode by pressing the Next button You can exit this menu restore your prior calibration or configuration and return to the normal operating mode a...

Page 35: ... 35 98MANALIDP10AV Rev A 8 16 11 ...

Page 36: ...A Decrease 4 mA output by small step ADJ 20MA causes the following four submenus A 20mA Increase 20 mA output by large step A 20mA Decrease 20 mA output by large step A 20mA Increase 20 mA output by small step A 20mA Decrease 20 mA output by small step For IDP10 V substitute 1 volt for 4 mA and 5 volts for 20 mA NOTE 1 It is not necessary to use the ADJ4MA or ADJ20MA menu selections unless there i...

Page 37: ... 37 98MANALIDP10AV Rev A 8 16 11 IDP10 A and IDP10 V Calibration ...

Page 38: ...or the transmitter is not online the display reads BAD KEY 4 If additional re zeroing is required wait 20 seconds and repeat Step 2 5 Re latch the external zero button by turning it 90 in a clockwise direction to prevent accidental pressing of the button Do not push the button in with the screwdriver while doing this Configuration You can access the Configuration mode by the same multi level menu ...

Page 39: ... Value URV Per Sales Order DSP URV c User defined Upper Range Value for display Per Sales Order a Default settings If optional feature C2 is specified the initial factory configuration is custom per order b This parameter is only shown when OUTMODE is LINEAR c This parameter is only shown when OUTMODE is one of the square root selections Proceed to configure your transmitter by using the Next key ...

Page 40: ... 40 98MANALIDP10AV Rev A 8 16 11 IDP10 A and IDP10 V Configuration ...

Page 41: ... configure additional damping go to DAMPING with the Next button and press Enter Use the Next button to select NO DAMP DAMP 2 DAMP 4 or DAMP 8 and press Enter EGU SEL To configure engineering units for your calibrated range and display go to EGU SEL with the Next button and press Enter Depending on how OUTMODE is configured the remainder of the configuration takes one of two paths If OUTMODE was c...

Page 42: ...r Re ranging an IDP10 A and IDP10 V Transmitter The IDP10 A and IDP10 V Transmitter can be re ranged without application of pressure To do this in linear mode just reconfigure EGU LRV and EGU URV To re range the transmitter being used in Square Root mode perform the following procedure 1 In Configuration set OUTMODE to LINEAR This is a temporary state 2 Then configure EGU LRV and EGU URV first cha...

Page 43: ...10AV Rev A 8 16 11 IDP10 A and IDP10 V Character Lists Table 4 Alphanumeric Character List Characters space shown as 0 through 9 A through Z upper case underscore Table 5 Numeric Character List Characters 0 through 9 ...

Page 44: ... three times to get to the fourth item on the menu TST DSP Acknowledge your choice of this selection by pressing the Enter button The display shows the first test segment pattern You can step through the five patterns by repeated use of the Next but ton You can abort the test at anytime by pressing the Enter button If neither button is pressed the display automatically steps through the five patte...

Page 45: ... database reconfigure recalibrate transmitter b Bad sensor connection check electronics module to sensor c Defective or damaged sensor replace sensor BAD IN1 Normalized raw pressure input outside of limits a Extreme overrange or underrange input Correct input condition b Bad calibration recalibrate transmitter c Bad sensor connection check electronics module to sensor d Defective or damaged sensor...

Page 46: ...AL URV operation b Improper calibration setup BAD LRV Entered value for EGU LRV is outside sensor limits BAD URV Entered value for EGU URV is outside sensor limits BAD RNG Recalculation of turndown during EGU LRV or EGU URV resulted in out of range value Entered values for EGU LRV and or EGU URV were either too close together or too far apart RNG EGU Recalculation of display value for EGU LRV or E...

Page 47: ...ws are located towards the sides of the housing Then pull the module out of the housing CAUTION The electronics module is one assembly at this point and is electrically and mechanically connected to topworks with a flexible ribbon signal cable a 2 wire power cable and in some cases a cable for an optional external zero pushbutton Do NOT exceed the slack available in these cables when removing the ...

Page 48: ...tings must be re entered after replacing this assembly Recalibration is recommended To replace the sensor assembly refer to Figure 26 and proceed as follows 1 Remove the electronics module as described above 2 Remove the housing as described above 3 Remove the process covers from sensor by removing two hex head bolts 4 Replace gaskets in process covers using new gaskets 5 Install process covers an...

Page 49: ... 49 98MANALIDP10AV Rev A 3 23 11 Figure 26 Replacing the Sensor Assembly Figure 27 Replacing the Sensor Assembly Code 78 79 pvdf Inserts ...

Page 50: ... it clockwise until the O ring contacts the housing then continue to hand tighten as much as possible at least 1 4 turn If cover locks are present align the serration in the cover with the lock and unscrew it until it extends into the cover serration to prevent unwanted cover rotation 10 Turn on transmitter power source Rotating ProcessCovers for Venting As received the IDP10 Transmitter provides ...

Page 51: ...alues are66 N m 50 lb ft when optional 316 ss bolts are specified 5 Pressure test the sensor and process cover assembly by applying a hydrostatic pressure of 150 of the maximum static and overrange pressure see page 2 to both sides of the process cover sensor assembly simultaneously through the process connections Hold pressure for one minute There should be no leakage of the test fluid through th...

Page 52: ...eplacing 47 Error Messages 45 F Field Calibration Setup 28 Field Terminals 19 Filling System with Seal Liquid 17 G General Description 6 H Housing Assembly Removing and Reinstalling 48 I Identification 6 Installation 12 M Maintenance 47 Mounting 12 P Parts Replacement 47 Piping 15 Positioning Display 17 Positioning Housing 17 Product Safety 10 Product Safety Specifications 10 Putting Transmitter i...

Page 53: ...29 Forest Parkway Suite 500 Wheatfield NY 14120 Int l 1 716 629 3800 Toll Free 1 800 688 0030 Fax 1 716 693 9162 www viatran com solutions viatran com d p Cell and I A Series are registered trademarks of the Invensys Company Fluorinert is a trademark of Minnesota Mining and Manufacturing Company Hastelloy is a trademark of Haynes International Monel is a trademark of Inco Alloys International Inc ...

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