12
2.5
Assembly technique
2.5.1
Installation of the boiler body
1.
Fit the boiler drum on the retaining wall (substruction).
2.
Mount to the boiler drum system outlet the connecting tube G 1 1/2“. It must be connected by means of a
removable joint to the heating system.
3.
Mount to the boiler drum system outlet the connecting tube G 1 1/2“. It must be connected by means of a
removable joint to the heating system.
4.
To connect two-way safety valve DBV 1 - 02 with connecting pipe of recurrent and heating water and with the
input of cold water and with the output of excessive heat according to Fig. no.15.
5.
Mount the discharging valve to 1/2“ thread in tube of heating water according to Fig. no. 3.
6.
Set the smoke tube to the smoke adapter and insert it into the chimney. The diameter of smoke tube is 160
mm.
7.
Screw the draught regulator into the opening in upper part of front section. The boiler draught regulator
adjustment procedure is described in the manual enclosed to the particular regulator.
8.
Blind the threated opening JS 6/4“ in the front section with JS 6/4“ plug. Place the sealing under the plug.
2.5.2
Mounting of Covers
1.
Take the covers out from the cardboard wrapping.
2.
Fit the metal components by the appropriate connecting material according to Fig. no. 8:
−
Pos. 1 Insert 2 pcs of connecting pins into left side part of the cover;
−
Pos. 2 Insert 2 pcs of connecting pins into right side part of the cover. Then connect it with the front part of
the cover by means of 2 pcs of door hinges and by 8 pcs of M4 x 6 screws and 8 pcs of 4,3
washers.
−
Pos. 3 Fit the middle part of the cover by 4 pcs of spring leaf retainers and screw the magnetic element up
by means of M5 nut;
−
Pos. 4 Complete the small ash pan with removable cover (screw the removable cover and the
small ash pan by means of 1 pc of 4,3 washer and 1 pc M4 butterfly nut).
−
Pos. 5 Fit the upper part of the cover by 4 pcs of spring leaf retainers and screw the front curtain up by
means of 3 pcs of ST 4,8 x 9,5 screws. Screw the console of drawbar up by 2 pcs of M5 x 12
screws.)
3.
According to the Fig. no. 9 – cover the boiler.
4.
Insert the small ash pan (11) with removable cover (21) into the boiler drum.
5.
Screw up 2 pcs of cleaning cover console (8 and detail A) to the cleaning covers by means of 1 pcs of M8 x12
screws and 2 pcs of 8,4 washers.
6.
Put the cover consoles (10 and detail C) on the anchoring screws and secure them by 4 pcs of M10 nuts and
4 pcs of 10,5 washers.
7.
Put the side parts of the cover with insulation on the consoles and secure them by means of 4 pcs of M5x12
screws and 4 pcs of 5,3 washers (detail D). By means of 2 pcs of connecting pins, screw the left side part of
the cover on the front section of the boiler drum. By means of 2 pcs M5 x 10 screws and 2 pcs of 5,3 washers,
screw the right side part of the cover on the front section of the boiler drum.
8.
Insert the insulation into the front part of the cover (22 + 23) and srew the handle up by means of 2 pcs of
M6 x 35 screws and by 2 pcs of 6,4 large–area washers
9.
Screw 2 pcs of connection pins into the front section (see detail E) and put on the middle part of the cover with
insulation (4).
10. Assembling of the pull rod of smoke control according to the detail B. Parts list:
-
2 pcs cotter pins
-
2 pcs washers 10,5
-
1 pc nut M 10
Insert the cotter pins into the smoke extension and put the washers 10,5 on. Put the pull rod on the smoke
extension partition and secure it by 10,5 washers and the cotter pins. Screw the M10 nut on the pull rod.
11. Insert the thermo-manometer into the upper part of the cover. Screw the manometer capillary tube into the
return valve and insert the capillary tube of thermometer into the bulb and secure it by capillary spring.
12. Put the upper part of the cover (3) with insulation on the side parts of the cover (1 and 2). Screw the plastic
ball M10 on the pull rod of smoke control.
13. Screw the upper back metal sheet by 2 pcs of ST 4,8 x 9,5 screws to the left side part of the cover.
14. Further screw the back metal sheet with insulation (6) by means of 5 pcs of ST 4,8 x 9,5 screws to the left and
right part of the cover.
