background image

 

7

Assembly of distribution tube (left) 

Insert  the  plastic  distribution  tube  into  plug  G  1“  with  the  opposite end than the rectangular cut out on the distribution tube, then insert it into 
reduction G 1 1/2“/ 1/2“ a screw together. Insert the whole set of the distribution tube (with plug and reduction) into the do lower distance orifice 
of the right end section and screw up (plug welded on the tube must be directed upwards).  
 

2.4 

Installation of a partitioned horizontal draught interrupter 

List of parts needed 

 

1 pc  

horizontal draught interrupter – front part 

1 pc  

horizontal draught interrupter – rear part 

4 pc  

screws M8 with nuts and washers 

21 pc  

of sheet metal screws 4.8 (sizes with 10, 12 links)  

23 pc  

of sheet metal screws 4.8  
(size with 15 links)  

2 pc 

support 

Silicone sealant/binder (from manufacturer) 

 

Installation procedure 

 

1. 

Cover the top joining surface of the boiler body with silicone sealant/binder 

2. 

Fasten the horizontal draught interrupter – front part 

3. 

Put the supports on the bends of the horizontal draught diverter (the bend of supports is directed downwards). 

4. 

Secure it to the boiler body using 4 bolts M8 with nuts and washers 

5. 

After the boiler is completely covered with its jacket, affix the horizontal draught interrupter – rear part onthe horizontal interrupter – front 
part, and secure with aid of requisite number of sheet metal screws 

Note: at the 8-section the horizontal draught diverter is compact.  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Installation of the horizontal draught interrupter  
 

2.5 

Installation of burner 

List of parts needed 

 

1 pc  

burner complete assembly 

4 pcs  

screw M6 

4 pc  

of washer Ø 6 

4 pc  

of nut M6 

Boiler binder sealant 
 

 

Installation procedure 

 

1. 

Combustion chamber of the boiler’s body is to be cleaned up from eventual impurities. 

2. 

Put the boiler cement on the contact surface between the burner insulation and boiler drum. 

3. 

Burner is to be inserted into the combustion chamber of the boiler’s body and secured using 4 screws M6 with nuts and washers.  

4. 

Mount  the  lighting  burner  and  watching  electrode  to  the  burner  plate  with  gas  distributor  and  nozzles  (on  one  side  of  the  burner  gas 
distributor there is mounted a blind flange. The opposite end is prepared for connection of a complete gas fitting. Remount the blind flange 
from the right or left side depending on the selected side of gas connection).  

 

2.6 

Thermal insulation of the boiler body 

List of parts needed 

 

1 pc  

tightening sling with a clasp  

1 pc 

 insulation Rotaflex L (2900, 3200, 3650 mm) as per size of the boiler 

 
Installation procedure 

 

1. 

Wrap the insulation over the perimeter of the boiler vessel. 

2. 

Remaining insulation to be utilized for upper part of the horizontal draught interrupter before the upper lid of the jacket is secured. 

3. 

Cut out the insulation from: intake and discharge of the heating water, sensor well, check valve and burner places. 

 

Front part  
 

Rear part 
 

Support 
 

Protecting 
metal sheet 
 

Summary of Contents for G 90 10

Page 1: ...VIADRUS G 90 Manual for assembly of boiler GB_ _ND 2015_26 GB_2017_23 ND...

Page 2: ...al Panel installation 9 3 1 Installation of the Distributing Box 9 3 1 1 Electrical Panel installation 10 3 1 2 Completion of the Electrical Installation 10 3 2 Version 10 12 15 links automatics HONEY...

Page 3: ...x kW 71 87 105 127 Rated thermal output min kW 55 61 73 94 Volume gas flow at the maximum thermal output m3 h 1 7 16 9 25 11 32 13 61 Volume gas flow at the minimum thermal output m3 h 1 5 56 6 5 7 85...

Page 4: ...4 Number of sections 8 10 12 15 L mm 995 1155 1315 1555 L1 mm 815 975 1135 1375 A mm 878 5 941 941 941 D mm 200 200 225 250 Gas inlet...

Page 5: ...boiler 18 22 28 pc boiler inserts as per boiler size 3 pc anchoring screws M 10 x L as per respective size 1 pc mounting brace 2 pcs cover sheet metal lid 6 pc of washer 10 1 pc of completed boiler p...

Page 6: ...1 1 2 mount a complete distribution tube Into the threads G in the lower part of both end sections screw the outlet and inlet cocks Screw the cover sheet of the combustion chamber to the backside of...

Page 7: ...sheet metal screws Note at the 8 section the horizontal draught diverter is compact Installation of the horizontal draught interrupter 2 5 Installation of burner List of parts needed 1 pc burner comp...

Page 8: ...left side of the support in front fasten the side part of shell A left 2 into the riveting nut by means of 1 screw M5 and screw together by means of self drilling screws 4 2 with already fastened sid...

Page 9: ...on a side portion of the jacket left cover B Above a smaller console shall be installed to assist in securing the terminals 2 Sequentially 8 pc of entry bushing PG11 to be mounted on the distribution...

Page 10: ...nd piece of the tube PG 48 1 pc End piece of the tube PG 36 1 pc Nut of the end piece of the tube PG 36 Installation procedure 1 End pieces of the tubes PG36 and PG48 are to be fastened into the elect...

Page 11: ...x 7 Further line wires No 10 11 15 22 27 28 45 and 55 are connected to the ionization automatics 8 The remaining line wires put through the end piece of the protective tube PG48 and then the actual tu...

Page 12: ...6 1 pc Nut of the end piece of the tube PG 36 450 mm Protection tube PG 36 1 pc Ionization automatics HONEYWELL S 4563B1011 2 pcs Screw AM4 x 8 1 pc Bundle of conduits Installation procedure 1 With ai...

Page 13: ...ody 6 Cable cover tube PG36 should be fastened into end pieces situated on the Distribution Box and the Electrical Panel Console 3 3 3 Completion of the Electrical Installation List of parts needed 1...

Page 14: ...tion electrode F1 Fuse 4 A F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET...

Page 15: ...on box A1 Automatics Honeywell 4563B1011 F1 Fuse 4 A X10 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Z1 Anti interference element PS3 Minimal water level guard SP1 Minimal gas pressur...

Page 16: ...electrode F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET BT1 safety therm...

Page 17: ...signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET X10 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Y2 Gas Valve Honeywe...

Page 18: ...eywell 4563B1011 F1 Fuse 4 A X10 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Y2 Gas Valve Honeywell VR4605QB 2002 Z1 Anti interference element PS3 Minimal water level guard SP1 Minima...

Page 19: ...ion electrode F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET BT1 safety t...

Page 20: ...ge H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET X10 Boiler s terminal plate Y1 Gas Valve Dungs MB ZRDLE 412B01S22 Z1 Ant...

Page 21: ...utomatics Honeywell 4563B1011 F1 Fuse 4 A X10 Boiler s terminal plate Y1 Gas Valve Dungs MB ZRDLE 412B01S22 Z1 Anti interference element PS3 Minimal water level guard SP1 Minimal gas pressure guard SP...

Page 22: ...oduct innovation these might not be included in this Manual hereto presented E1 Ignition electrode E2 Small burner ionization electrode E3 Burner ionization electrode F2 Fuse 2 5 A H1 Signalling Boile...

Page 23: ......

Page 24: ...VIADRUS G 90 VIADRUS a s Bezru ova 300 E mail CZ 735 81 Bohum n info viadrus cz www viadrus cz...

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