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10

7. 

Further line wires No.10,11,15,22,,27,28,45 and 55 are connected to the ionization automatics. 

8. 

The remaining line wires put through the end piece of the protective tube PG48, and then the actual tube is inserted over the conductors. 

9. 

Line wire 90, connected to the igniting electrode, is to be inserted through the rubber bushing Ø 13

10. 

Conduit no. 90, connected to the guardian electrode, is to be inserted through the rubber bushing Ø 13

11. 

Conduit no. 92 to burner is to be iserted through bushing PG9

12. 

Cable W1 is to be inserted through the last bushing PG9 and its conduits are to be connected in the distributing box as follows: 
Black  

J3: 2 

Brown  

X10: 23 

Grey  

X10: 24 

Blue  

X10: 5 

Green-yellow  

Terminal plate console 

13. 

The cable W1 opposite end is to be connected to X6 gas valve connection outlet as follows: 
Black  

X6: L1 

Brown  

X6: L2 

Grey  

X6: L3 

Blue  

X6: N 

Green-yellow  

PE 

14. 

The outlet X6 before covering is to be affixed using two self-cutting screws 2,9x19 onto a side piece under the distributing box. Cover it 
after its affixing. 

15. 

Into the X6* gas valve connector are to be connected gas valve Y1 - X8.1 outlet cables. 

16. 

(small 1

st

 step) and X8.2 (High-Low coil) as follows: 

X8.1 – Green - Yellow  X6*: PE 
Blue  

X6*: N 

Brown 

6*: L2 

Black  

X6*: L1 

X8.2 – Green - Yellow   X6*: PE 
Blue  

X6*: N 

Brown  

X6*: L3 

 

3.1.1 

Electrical Panel installation 

List of parts needed 

 

1 pc  

Power module preconnected  

1 pc  

End piece of the tube PG 48 

1 pc  

Nut of the end piece of the tube PG 48 

1 pc  

End piece of the tube PG 36 

1 pc  

Nut of the end piece of the tube PG 36 

 

Installation procedure 

 

1. 

End pieces of the tubes PG36 and PG48 are to be fastened into the electrical panel console 

2. 

Wires are to be put through the end piece PG48, and the cover tube secured 

3. 

Following the connection schematics, instruments are to be connected within the power network module: 

BT2 – c.n.. 13,14,18,56 
BT1 – c.n. 15,17,18,57 
BT4 – c.n. 7,8,58 
S1 – c.n. 2,3 
H1 – c.n. 40 
H2 – c.n. 19.40 
H3 – c.n. 29.41 
S3 – c.n. 27 
S2 – c.n. 24,25 
F2 – c.n. 6,7 

4. 

Green and yellow wire no.59 connect to the electrical panel console 

5. 

Green-yellow wire no.70 will connect the panel console with the Boiler body 

6. 

Cable cover tube PG36 should be fastened into end pieces situated on the Distribution Box and the Electrical Panel Console 
 

3.1.2 

Completion of the Electrical Installation 

List of parts needed 

 

1 pc  

Electrical Panel 

 

2 pcs  

Blank L&G large 

 

1 pc  

L&G small plug with thermomanometer 

1 pc  

Flexo cable 

 

Installation procedure 

 

1. 

The  sensing  capillary  of  the  instruments  are  to  be  inserted  into  appropriate  wells,  the  manometer  sensor  then  screwed  into  the  return 
valve. 

2. 

The  electrical  panel  is  to  be  mounted  on  the  electrical  panel  console  Insert  into  the  electrical  panel  opening  sequentially:  the  power 
module, two large blanks L & G, and a small blank L & G with a thermo-manometer. Using the bushing PG11, put through the incoming 
power cord into the distribution box and connect it to the terminal X10: 

Green-yellow  

X10: PE 

Blue  

X10: N 

Brown  

X10: U 

3. 

Sockets X8.1 and X8.2 to be connected to the gas valve. 

4. 

Connector X6* to be connected to X6 socket. 

Summary of Contents for G 90 10

Page 1: ...VIADRUS G 90 Manual for assembly of boiler GB_ _ND 2015_26 GB_2017_23 ND...

Page 2: ...al Panel installation 9 3 1 Installation of the Distributing Box 9 3 1 1 Electrical Panel installation 10 3 1 2 Completion of the Electrical Installation 10 3 2 Version 10 12 15 links automatics HONEY...

Page 3: ...x kW 71 87 105 127 Rated thermal output min kW 55 61 73 94 Volume gas flow at the maximum thermal output m3 h 1 7 16 9 25 11 32 13 61 Volume gas flow at the minimum thermal output m3 h 1 5 56 6 5 7 85...

Page 4: ...4 Number of sections 8 10 12 15 L mm 995 1155 1315 1555 L1 mm 815 975 1135 1375 A mm 878 5 941 941 941 D mm 200 200 225 250 Gas inlet...

Page 5: ...boiler 18 22 28 pc boiler inserts as per boiler size 3 pc anchoring screws M 10 x L as per respective size 1 pc mounting brace 2 pcs cover sheet metal lid 6 pc of washer 10 1 pc of completed boiler p...

Page 6: ...1 1 2 mount a complete distribution tube Into the threads G in the lower part of both end sections screw the outlet and inlet cocks Screw the cover sheet of the combustion chamber to the backside of...

Page 7: ...sheet metal screws Note at the 8 section the horizontal draught diverter is compact Installation of the horizontal draught interrupter 2 5 Installation of burner List of parts needed 1 pc burner comp...

Page 8: ...left side of the support in front fasten the side part of shell A left 2 into the riveting nut by means of 1 screw M5 and screw together by means of self drilling screws 4 2 with already fastened sid...

Page 9: ...on a side portion of the jacket left cover B Above a smaller console shall be installed to assist in securing the terminals 2 Sequentially 8 pc of entry bushing PG11 to be mounted on the distribution...

Page 10: ...nd piece of the tube PG 48 1 pc End piece of the tube PG 36 1 pc Nut of the end piece of the tube PG 36 Installation procedure 1 End pieces of the tubes PG36 and PG48 are to be fastened into the elect...

Page 11: ...x 7 Further line wires No 10 11 15 22 27 28 45 and 55 are connected to the ionization automatics 8 The remaining line wires put through the end piece of the protective tube PG48 and then the actual tu...

Page 12: ...6 1 pc Nut of the end piece of the tube PG 36 450 mm Protection tube PG 36 1 pc Ionization automatics HONEYWELL S 4563B1011 2 pcs Screw AM4 x 8 1 pc Bundle of conduits Installation procedure 1 With ai...

Page 13: ...ody 6 Cable cover tube PG36 should be fastened into end pieces situated on the Distribution Box and the Electrical Panel Console 3 3 3 Completion of the Electrical Installation List of parts needed 1...

Page 14: ...tion electrode F1 Fuse 4 A F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET...

Page 15: ...on box A1 Automatics Honeywell 4563B1011 F1 Fuse 4 A X10 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Z1 Anti interference element PS3 Minimal water level guard SP1 Minimal gas pressur...

Page 16: ...electrode F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET BT1 safety therm...

Page 17: ...signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET X10 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Y2 Gas Valve Honeywe...

Page 18: ...eywell 4563B1011 F1 Fuse 4 A X10 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Y2 Gas Valve Honeywell VR4605QB 2002 Z1 Anti interference element PS3 Minimal water level guard SP1 Minima...

Page 19: ...ion electrode F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET BT1 safety t...

Page 20: ...ge H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET X10 Boiler s terminal plate Y1 Gas Valve Dungs MB ZRDLE 412B01S22 Z1 Ant...

Page 21: ...utomatics Honeywell 4563B1011 F1 Fuse 4 A X10 Boiler s terminal plate Y1 Gas Valve Dungs MB ZRDLE 412B01S22 Z1 Anti interference element PS3 Minimal water level guard SP1 Minimal gas pressure guard SP...

Page 22: ...oduct innovation these might not be included in this Manual hereto presented E1 Ignition electrode E2 Small burner ionization electrode E3 Burner ionization electrode F2 Fuse 2 5 A H1 Signalling Boile...

Page 23: ......

Page 24: ...VIADRUS G 90 VIADRUS a s Bezru ova 300 E mail CZ 735 81 Bohum n info viadrus cz www viadrus cz...

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