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W

ARNINGS AND 

S

AFETY 

I

NSTRUCTIONS

,

 MODEL 

JMD

 

 

Ensure that all employees understand and follow the following instructions. 

 

¾

 

Read and understand the owner’s manual before using or servicing the dumper. 

¾

 

Inspect the tote for damage before each lift.  Do not attempt to pick up the tote unless it is in 

good condition. 

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Always have the floor lock engaged solidly with the floor surface when the dumper is in operation. 

¾

 

Verify that the tote is engaged and held securely by the dumper before proceeding to raise the 
tote. 

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Always watch the dumper and the tote carefully when the dumper is in operation. 

¾

 

Stand away from the side of the dumper when it is in operation.  Stay clear of any potential pinch 

and shear points. 

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Be alert to the possibility of splashing or flying material when dumping loads. 

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Do not use the dumper if any damage or unusual noise is observed. 

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Do not perform any modifications to the dumper without the manufacturer’s approval.  Failure to 

receive authorization for changes to the equipment could void the warranty. 

¾

 

Maintenance and repairs are to be done only by personnel qualified to perform the required work. 

¾

 

The dumper must be fully lowered, power should be disconnected, and the tote should be removed 
from the dumper before any maintenance or repairs are performed on the dumper. 

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Ensure that all safety and warning labels stay in place and are legible.  See the labels page in this 
manual. 

¾

 

Do not use brake fluid or jack oils in the hydraulic system.  If oil is needed, use an anti-wear 
hydraulic oil with a viscosity grade of 150 SUS at 100°F, (ISO 32 @ 40°C), or a  

non-synthetic automatic transmission fluid. 

¾

 

Use only replacement parts either supplied or approved by the manufacturer.

 

Summary of Contents for JMD-1000

Page 1: ...o not perform any modifications to the tote dumper without the manufacturer s approval Failure to receive authorization for changes to the equipment could void the warranty Maintenance and repairs are...

Page 2: ...ng or flying material when dumping loads Do not use the dumper if any damage or unusual noise is observed Do not perform any modifications to the dumper without the manufacturer s approval Failure to...

Page 3: ...motor when the carriage reaches its maximum rotation angle Pressing the DOWN pushbutton will energize the lowering valve to allow the carriage to descend Again releasing the control will stop the carr...

Page 4: ...r functioning of the upper travel limit switch B In addition to the above inspect monthly for 1 The oil level Oil should be 1 to 1 below the reservoir s fill hole with the chute fully tilted 2 Worn or...

Page 5: ...MOTOR TRANSFORMER CONNECTION DIAGRAMS CAUTION If the motor voltage is changed the wire on the control transformer s primary wire has to be changed to match the new motor voltage also...

Page 6: ...ELECTRICAL DIAGRAMS MODULAR POWER UNITS...

Page 7: ...nical devices and their associated electrical and hydraulic circuits should attempt troubleshooting and repair of this equipment CAUTION Do not use brake fluid or jack oils in the hydraulic system If...

Page 8: ...R 2 33008 USS FLAT WASHER Z PLATED 12 1 01 627 010 MANIFOLD ASSM SEE PAGE 2 13 1 01 143 906 PUMP 14 1 HS52 CLAMP WORM GEAR 15 1 091802JY FIBERGLASS COVER 16 3 ZB2BZ009 BASE CONTACT BLOCK 17 3 ZB2BE101...

Page 9: ...28 HWH TEK DRILL TAP 6 3 TB TRACK RAIL DIN 7 1 01 029 006 JUCTION BOX 8 1 AB66JP PANEL JUNCTION BOX 9 4 C500 CONNECTOR ROMEX 2 SCREW 10 1 01 127 010 MANIFOLD 11 1 6801 06 06 NOW MJ MAORB 90 DEG 12 1 9...

Page 10: ...lowly when the motor stops Solenoid stuck open slightly by speck of contamination or a bent valve stem Check valve stuck open by speck of contamination Unit raises but lowers quickly when the motor st...

Page 11: ...consequential and incidental damages is expressly disclaimed The manufacturer s liability in any event is limited to and shall not exceed the purchase price paid Misuse will and modification might voi...

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