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Table of Contents

  

12/2/20 

FM MANUAL.DOCX 

Table of Contents

  

Copyright 2020, Vestil Manufacturing Corp. 

Page 3 of 20 

  DO NOT use a dock leveler that has not been welded continuously across its top edge to the dock face. 

DO NOT use a dock leveler if any welds are cracked. 

  DO NOT use a dock leveler that rocks or shifts when a load is placed on it. Remove it from service until 

it can be repaired. 

  DO wear appropriate PPE. At a minimum, use footwear compliant with ASTM F2413 (formerly ANSI 

Z41-1999) and eye guards compliant with ANSI Z87.1-2010. 

  DO NOT use the dock leveler if you tire quickly or easily, or if you have experienced fainting spells. DO 

NOT use the dock leveler if you are under the influence of alcohol, medication, or other substances that 
affect your balance or coordination. Only use the dock leveler if you are in good physical health. 

  DO NOT use a handle other than the factory-supplied handle to extend the dock leveler. 

  DO maintain a firm footing when operating the dock leveler. 

  DO NOT attempt to extend the dock leveler if no trailer is present in the dock, as the operator can lose 

his balance. 

  DO NOT extend the dock leveler while people in the truck bay are within reach of the unit. 

  DO NOT store items on the dock leveler. DO NOT attempt to use the dock leveler if objects are on top 

of it. ALWAYS check the dock leveler for foreign objects before use. Only use this item as intended. 

  DO NOT exceed the load limit for the dock leveler. The load limit is printed on the nameplate label, 

found on the right-hand side of the deck weldment. 

  DO NOT force the lip plate to extend using your hands or other mechanical means. Remove it from 

service until it can be repaired. 

  DO inspect the dock leveler as described in Inspections & Maintenance on 

page 17

. DO NOT use the 

dock leveler unless it is in normal condition. ONLY use manufacturer-approved replacement parts if 
repairs are necessary. 

  DO NOT use this product UNLESS every label shown in the labeling diagram on 

page 19

 is in place, 

undamaged, and easily readable. 

  DO NOT modify the dock leveler in any way without express, written approval from Vestil 

Manufacturing. Unapproved modifications automatically void the Limited Warranty on 

page 20

 and can 

make the product unsafe to use. 

 
 

MODEL NUMBER AND CAPACITIES 

The model number, serial number and capacities are printed on the nameplate label, located on the left 

side panel of the deck weldment (left and right correspond to those of the trailer). Include the model and serial 
numbers in any correspondence with your dealer or the factory. 

The load capacity rating as printed on the nameplate of your unit designates its net capacity. This capacity 

must never be exceeded, as permanent damage or personal injury may result. 
 

 

 

Summary of Contents for FM-0648

Page 1: ...product Inspect the product to determine whether it sustained damage during transport If damage is discovered record a complete description of it on the bill of lading and file a claim with the carrie...

Page 2: ...ct property damage such as operation that might damage the product HAZARDS Vestil Manufacturing strives to identify all foreseeable hazards associated with the use of its products However material han...

Page 3: ...e dock leveler if objects are on top of it ALWAYS check the dock leveler for foreign objects before use Only use this item as intended DO NOT exceed the load limit for the dock leveler The load limit...

Page 4: ...g Corp Page 4 of 20 MAJOR COMPONENTS AND ORIENTATION Refer to this drawing to identify the major components of your Edge O Dock Leveler In this manual right and left will always correspond to the righ...

Page 5: ...4 14 33016 FLAT WASHER LOW CARBON USS ZINC PLATED 5 8 4 INSTALLATION INSTRUCTIONS Read all instructions carefully before unpacking and installing your Edge O Dock leveler Follow these instructions ca...

Page 6: ...b edge option is available through your Vestil distributor TOOLS AND SUPPLIES NEEDED The following tools and supplies will be needed for the installation These are not supplied with the product Tape m...

Page 7: ...78 73 1 2 58 1 2 29 537 lb 20 000 lb FM 2566 93 66 61 1 2 46 1 2 29 545 lb 25 000 lb FM 2572 99 72 67 1 2 51 1 2 29 577 lb 25 000 lb FM 3066 93 66 61 1 2 46 1 2 29 13 16 632 lb 30 000 lb FM 3072 93 6...

Page 8: ...ck leveler not included with product Select the approach ramp that sets the dock height to 50 1 The dock leveler provides a smooth transition from the dock floor to the top of the leveler Follow the m...

Page 9: ...p 13 STEP 8 docks with a steel edge less than 6 Measure the height of the dock from the edge of the dock to the driveway surface below the dock edge Height of dock edge is 50 1 Proceed to Step 9 Heigh...

Page 10: ...wn both sides of the mounting plate to the bottom of the steel edge STEP 12 Install four 5 anchors into the dock through the holes in the mounting plate into the dock STEP 13 Weld the bumper boxes to...

Page 11: ...und in the MOUNTING DIMENSIONS on page 7 STEP 17 Measure the height of the dock from the edge of the dock to the driveway surface below the dock edge Height of dock edge is 50 1 Proceed to Step 18 Hei...

Page 12: ...to the floor with six x 5 anchor bolts Do not tighten the bolts at this time STEP 22 Tack weld the mounting plate to the approach plate at both ends The tops of the mounting plate and approach plate...

Page 13: ...ck leveler is shipped with its kick out link disconnected from the lip plate This must be installed for the dock leveler to function properly The kick out link is on the right side with respect to the...

Page 14: ...he spring through the tightening process Be sure to maintain a good grip on the wrench as to not lose spring tension DO NOT use an adjustable wrench for this process STEP 35 Have the second person use...

Page 15: ...Collect all photographs and records into a file Mark the file appropriately to identify it This record documents satisfactory condition Compare the results of future inspections to this record to dete...

Page 16: ...s the operator can lose his balance 4 Push the handle forward The lip plate will come to rest on the bed of the trailer Personnel on or around the trailer shall STAY CLEAR by at least 10 feet from the...

Page 17: ...tion See Labeling diagram on p 19 2 Frequent inspection At the beginning of every shift a designated person shall clean dirt debris and fluids from the tread plate surfaces 3 Periodic inspection Month...

Page 18: ...the spring winding tube The first person will then pull his wrench a quarter turn in the indicated direction to add tension Re tighten the two bolts on the flats of the interior bar NOTE For increased...

Page 19: ...e unit when you first receive it as discussed in the Record of Satisfactory Condition portion of the Inspections and Maintenance section on p 17 Make sure that your record includes a photograph of eac...

Page 20: ...ic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How lo...

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