background image

Table of Contents

  

12/2/20 

FM MANUAL.DOCX 

Table of Contents

  

Copyright 2020, Vestil Manufacturing Corp. 

Page 2 of 20 

Table of Contents 

Signal words  … 

… 

… 

… 

… 

… 

… 

… 

… 

… 

… 

… 

2

 

Hazards 

… 

… 

… 

… 

… 

… 

… 

… 

… 

… 

… 

… 

2

 

Model number and capacity  … 

… 

… 

… 

… 

… 

… 

… 

… 

… 

3

 

Major components and orientation 

… 

… 

… 

… 

… 

… 

… 

… 

… 

4

 

Exploded parts diagram and Bill of Material  … 

… 

… 

… 

… 

… 

… 

… 

4

 

Installation instructions 

… 

… 

… 

… 

… 

… 

… 

… 

… 

… 

5

 

Record of satisfactory condition 

… 

… 

… 

… 

… 

… 

… 

… 

… 

15

 

Operation instructions … 

… 

… 

… 

… 

… 

… 

… 

… 

… 

… 

15

 

Inspection and maintenance  … 

… 

… 

… 

… 

… 

… 

… 

… 

… 

17

 

Adjusting spring tension 

… 

… 

… 

… 

… 

… 

… 

… 

… 

… 

17

 

Replacement parts 

… 

… 

… 

… 

… 

… 

… 

… 

… 

… 

… 

18

 

Labeling diagram 

… 

… 

… 

… 

… 

… 

… 

… 

… 

… 

… 

19

 

Limited warranty 

… 

… 

… 

… 

… 

… 

… 

… 

… 

… 

… 

20

 

 

SIGNAL WORDS 

This manual uses SIGNAL WORDS to direct the reader’s attention to important safety-related messages. 

These messages describe uses of the product that could result in personal injury or property damage. Each 
signal word corresponds to a specific hazard level. The following are definitions of signal words that might 
appear in this manual. 

 

Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS 
INJURY. Use of this signal word is limited to the most extreme situations. 

 

Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS 
INJURY. 

 

Indicates a hazardous situation which, if not avoided, COULD result in MINOR or 
MODERATE injury. 

 

Identifies practices likely to result in product/property damage, such as operation that might 
damage the product. 

 
 

HAZARDS 

Vestil Manufacturing strives to identify all foreseeable hazards associated with the use of its products. 

However, material handling is dangerous and no manual can address every risk. Ultimately, the most effective 
way to prevent injury is for persons who use this dock leveler to apply sound judgment whenever using this 
device. 

 Improper or careless operation of this device might result in serious personal injuries. 

  Read and understand this entire manual before installing, assembling, using or servicing this 

dock leveler. Keep this manual in a location known to persons who use the dock leveler. Read the 
manual whenever necessary to refresh your understanding of proper use, inspection, and maintenance 
procedures. 

  The Edge-O-Dock Leveler presents falling, pinch point, and impact hazards to the user and bystanders. 

ALWAYS follow these instructions to avoid injury. 

  DO weld the dock leveler securely to the dock face before use. DO anchor the dock leveler to the dock 

if necessary. See the Installation Instructions starting on 

page 5

.  

  DO NOT install the dock leveler in a dock that is not flat and level. It is acceptable for the driveway 

surface below the dock to be inclined towards or away from the dock edge. 

  DO inspect the dock leveler for damage or defects prior to use every day. DO NOT use a dock leveler 

that is damaged or is not working properly. 

Summary of Contents for FM-0648

Page 1: ...product Inspect the product to determine whether it sustained damage during transport If damage is discovered record a complete description of it on the bill of lading and file a claim with the carrie...

Page 2: ...ct property damage such as operation that might damage the product HAZARDS Vestil Manufacturing strives to identify all foreseeable hazards associated with the use of its products However material han...

Page 3: ...e dock leveler if objects are on top of it ALWAYS check the dock leveler for foreign objects before use Only use this item as intended DO NOT exceed the load limit for the dock leveler The load limit...

Page 4: ...g Corp Page 4 of 20 MAJOR COMPONENTS AND ORIENTATION Refer to this drawing to identify the major components of your Edge O Dock Leveler In this manual right and left will always correspond to the righ...

Page 5: ...4 14 33016 FLAT WASHER LOW CARBON USS ZINC PLATED 5 8 4 INSTALLATION INSTRUCTIONS Read all instructions carefully before unpacking and installing your Edge O Dock leveler Follow these instructions ca...

Page 6: ...b edge option is available through your Vestil distributor TOOLS AND SUPPLIES NEEDED The following tools and supplies will be needed for the installation These are not supplied with the product Tape m...

Page 7: ...78 73 1 2 58 1 2 29 537 lb 20 000 lb FM 2566 93 66 61 1 2 46 1 2 29 545 lb 25 000 lb FM 2572 99 72 67 1 2 51 1 2 29 577 lb 25 000 lb FM 3066 93 66 61 1 2 46 1 2 29 13 16 632 lb 30 000 lb FM 3072 93 6...

Page 8: ...ck leveler not included with product Select the approach ramp that sets the dock height to 50 1 The dock leveler provides a smooth transition from the dock floor to the top of the leveler Follow the m...

Page 9: ...p 13 STEP 8 docks with a steel edge less than 6 Measure the height of the dock from the edge of the dock to the driveway surface below the dock edge Height of dock edge is 50 1 Proceed to Step 9 Heigh...

Page 10: ...wn both sides of the mounting plate to the bottom of the steel edge STEP 12 Install four 5 anchors into the dock through the holes in the mounting plate into the dock STEP 13 Weld the bumper boxes to...

Page 11: ...und in the MOUNTING DIMENSIONS on page 7 STEP 17 Measure the height of the dock from the edge of the dock to the driveway surface below the dock edge Height of dock edge is 50 1 Proceed to Step 18 Hei...

Page 12: ...to the floor with six x 5 anchor bolts Do not tighten the bolts at this time STEP 22 Tack weld the mounting plate to the approach plate at both ends The tops of the mounting plate and approach plate...

Page 13: ...ck leveler is shipped with its kick out link disconnected from the lip plate This must be installed for the dock leveler to function properly The kick out link is on the right side with respect to the...

Page 14: ...he spring through the tightening process Be sure to maintain a good grip on the wrench as to not lose spring tension DO NOT use an adjustable wrench for this process STEP 35 Have the second person use...

Page 15: ...Collect all photographs and records into a file Mark the file appropriately to identify it This record documents satisfactory condition Compare the results of future inspections to this record to dete...

Page 16: ...s the operator can lose his balance 4 Push the handle forward The lip plate will come to rest on the bed of the trailer Personnel on or around the trailer shall STAY CLEAR by at least 10 feet from the...

Page 17: ...tion See Labeling diagram on p 19 2 Frequent inspection At the beginning of every shift a designated person shall clean dirt debris and fluids from the tread plate surfaces 3 Periodic inspection Month...

Page 18: ...the spring winding tube The first person will then pull his wrench a quarter turn in the indicated direction to add tension Re tighten the two bolts on the flats of the interior bar NOTE For increased...

Page 19: ...e unit when you first receive it as discussed in the Record of Satisfactory Condition portion of the Inspections and Maintenance section on p 17 Make sure that your record includes a photograph of eac...

Page 20: ...ic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How lo...

Reviews: