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Table of Contents

  

12/2/20 

FM MANUAL.DOCX 

Table of Contents

  

Copyright 2020, Vestil Manufacturing Corp. 

Page 18 of 20 

STEP 1. Insert the handle into the socket in the leveler plate. Pull the handle away from the door and push 
down to lift the leveler plate to a vertical position. Have a second person position a lift truck so that the forks 
support the lip plate and hold the leveler plate in the vertical position. 

 

 

 

DO NOT work directly under lift truck forks. 

STEP 2. Have one person place a 1-1/2” wrench on the spring winding tube flats. This person will tighten the 
spring and maintain tension on the spring through the tightening process. Be sure to maintain a good grip on 
the wrench as to not lose spring tension. 

 

 

DO NOT use an adjustable wrench for this process. 

STEP 3. Have the second person use a ¾” wrench to loosen the two bolts on the spring winding tube. The first 
person will then pull his wrench a quarter-turn in the indicated direction to add tension. Re-tighten the two bolts 
on the flats of the interior bar. 

 

NOTE: For increased leverage, a third person can use a 1” schedule 40 pipe over the knob on the winding 
tube to apply tension.

 

STEP 4. Test the tension. If the lip plate does not raise properly, more tension is needed. If the lip plate 
bounces or floats when the lip is extended, there is too much lifting tension. Repeat Steps 2 and 3 until the 
proper tension is achieved. 
 
 

REPLACEMENT PARTS 

Vestil Manufacturing takes pride in using the finest available parts for our equipment. We are not 

responsible for equipment failure resulting from the use of unapproved replacement parts. To order 
replacement or extra parts for your equipment contact Customer Service at the factory. In any correspondence 
with the factory please include the Serial Number inscribed on the nameplate of the piece of equipment. Use 
only the part numbers provided in this Owner's Manual. 

 
 

Summary of Contents for FM-0648

Page 1: ...product Inspect the product to determine whether it sustained damage during transport If damage is discovered record a complete description of it on the bill of lading and file a claim with the carrie...

Page 2: ...ct property damage such as operation that might damage the product HAZARDS Vestil Manufacturing strives to identify all foreseeable hazards associated with the use of its products However material han...

Page 3: ...e dock leveler if objects are on top of it ALWAYS check the dock leveler for foreign objects before use Only use this item as intended DO NOT exceed the load limit for the dock leveler The load limit...

Page 4: ...g Corp Page 4 of 20 MAJOR COMPONENTS AND ORIENTATION Refer to this drawing to identify the major components of your Edge O Dock Leveler In this manual right and left will always correspond to the righ...

Page 5: ...4 14 33016 FLAT WASHER LOW CARBON USS ZINC PLATED 5 8 4 INSTALLATION INSTRUCTIONS Read all instructions carefully before unpacking and installing your Edge O Dock leveler Follow these instructions ca...

Page 6: ...b edge option is available through your Vestil distributor TOOLS AND SUPPLIES NEEDED The following tools and supplies will be needed for the installation These are not supplied with the product Tape m...

Page 7: ...78 73 1 2 58 1 2 29 537 lb 20 000 lb FM 2566 93 66 61 1 2 46 1 2 29 545 lb 25 000 lb FM 2572 99 72 67 1 2 51 1 2 29 577 lb 25 000 lb FM 3066 93 66 61 1 2 46 1 2 29 13 16 632 lb 30 000 lb FM 3072 93 6...

Page 8: ...ck leveler not included with product Select the approach ramp that sets the dock height to 50 1 The dock leveler provides a smooth transition from the dock floor to the top of the leveler Follow the m...

Page 9: ...p 13 STEP 8 docks with a steel edge less than 6 Measure the height of the dock from the edge of the dock to the driveway surface below the dock edge Height of dock edge is 50 1 Proceed to Step 9 Heigh...

Page 10: ...wn both sides of the mounting plate to the bottom of the steel edge STEP 12 Install four 5 anchors into the dock through the holes in the mounting plate into the dock STEP 13 Weld the bumper boxes to...

Page 11: ...und in the MOUNTING DIMENSIONS on page 7 STEP 17 Measure the height of the dock from the edge of the dock to the driveway surface below the dock edge Height of dock edge is 50 1 Proceed to Step 18 Hei...

Page 12: ...to the floor with six x 5 anchor bolts Do not tighten the bolts at this time STEP 22 Tack weld the mounting plate to the approach plate at both ends The tops of the mounting plate and approach plate...

Page 13: ...ck leveler is shipped with its kick out link disconnected from the lip plate This must be installed for the dock leveler to function properly The kick out link is on the right side with respect to the...

Page 14: ...he spring through the tightening process Be sure to maintain a good grip on the wrench as to not lose spring tension DO NOT use an adjustable wrench for this process STEP 35 Have the second person use...

Page 15: ...Collect all photographs and records into a file Mark the file appropriately to identify it This record documents satisfactory condition Compare the results of future inspections to this record to dete...

Page 16: ...s the operator can lose his balance 4 Push the handle forward The lip plate will come to rest on the bed of the trailer Personnel on or around the trailer shall STAY CLEAR by at least 10 feet from the...

Page 17: ...tion See Labeling diagram on p 19 2 Frequent inspection At the beginning of every shift a designated person shall clean dirt debris and fluids from the tread plate surfaces 3 Periodic inspection Month...

Page 18: ...the spring winding tube The first person will then pull his wrench a quarter turn in the indicated direction to add tension Re tighten the two bolts on the flats of the interior bar NOTE For increased...

Page 19: ...e unit when you first receive it as discussed in the Record of Satisfactory Condition portion of the Inspections and Maintenance section on p 17 Make sure that your record includes a photograph of eac...

Page 20: ...ic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How lo...

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