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Vertiv

NetSure V200D50 DC Power Retrofit Installation & User Manual (UM486527803)

Rev. F

TABLE OF CONTENTS

Admonishments Used in this Document ............................................................ 4

Important Safety Instructions .............................................................................. 5

General Safety ...........................................................................................................................................................5

Personal Protective Equipment (PPE) ..............................................................................................5

Handling Equipment Containing Static Sensitive Components..............................5

Static Warning ........................................................................................................... 6

Introduction ............................................................................................................... 7

General .............................................................................................................................................................................. 7

Specifications ............................................................................................................ 7

DC Output Ratings ................................................................................................................................................ 7

AC Input Ratings .................................................................................................................................................... 9

Environmental Ratings ................................................................................................................................... 12

Standard Features .............................................................................................................................................. 13

Installation ................................................................................................................ 16

Safety Statement ................................................................................................................................................. 16

Remove Style Strips from Power Bay .............................................................................................. 17

Remove the Power Conversion Unit (PCU) or Blank Cover Panel .................... 17

Install the Mounting Frame ........................................................................................................................ 19

Install the Rectifiers .......................................................................................................................................... 22

Install Remaining Retrofits in Power Bay .................................................................................... 24

Reinstall Style Strips on Power Bay .................................................................................................. 24

Repeat Procedure for Remaining Power Bays ...................................................................... 24

Final Step .................................................................................................................................................................... 24

Operation ................................................................................................................. 25

Local Indicators .................................................................................................................................................... 25

Rectifier High Voltage Shutdown and Lockout Restart .............................................. 26

Troubleshooting and Repair ............................................................................... 26

Troubleshooting .................................................................................................................................................. 26

Replacement Procedures ............................................................................................................................ 27

Replacing a Rectifier ............................................................................................................................................... 27

Replacing the Rectifier Interface Circuit Card ............................................................................... 28

Replacing a Fan in a Rectifier ....................................................................................................................... 30

Summary of Contents for NetSure V200D50

Page 1: ...NetSure V200D50 DC Power Retrofit Installation and User Manual UM486527803 Revision F Specification Number 486527803 Model Number V200D50...

Page 2: ...ools and materials to be used in performing procedures not specifically described in this document This document may contain confidential and or proprietary information of Vertiv Group Corporation and...

Page 3: ...Features 13 Installation 16 Safety Statement 16 Remove Style Strips from Power Bay 17 Remove the Power Conversion Unit PCU or Blank Cover Panel 17 Install the Mounting Frame 19 Install the Rectifiers...

Page 4: ...f not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA...

Page 5: ...ouble insulated tools appropriately rated for the work to be performed Personal Protective Equipment PPE DANGER ARC FLASH AND SHOCK HAZARD Appropriate PPE and tools required when working on this equip...

Page 6: ...necessary Read and follow wrist strap manufacturer s instructions outlining use of a specific wrist strap 3 Do not touch traces or components on equipment containing static sensitive components Handle...

Page 7: ...adjustable output current continues to increase but output voltage decreases as required to maintain constant output power Rectifiers operate in the Constant Power Mode unless load continues to increa...

Page 8: ...Based on Input Voltage See Figure 2 Figure 2 Output Power vs Input Voltage Regulation Rectifier Default a Voltage Regulation 1 b Load Regulation 0 5 c Line Regulation 0 1 d Overshoot at Startup 1 e Dy...

Page 9: ...the range of 176 to 264 volts shall not cause the output voltage to deviate outside the 0 5 regulation band Filtering with or without battery Typical readings were taken at nominal input voltage nomin...

Page 10: ...2607 97 66 94 68 473 50 14 320 5160 5126 99 36 95 67 757 75 21 500 7751 7731 99 74 95 57 1169 100 28 850 10403 10388 99 86 94 73 1869 110 31 280 11284 11269 99 88 94 30 2192 120 31 280 11280 11266 99...

Page 11: ...2672 2594 5 97 10 94 50 486 50 14 34 5171 5130 99 20 95 70 752 75 21 34 7694 7669 99 70 95 60 1161 100 28 87 10412 10395 99 80 94 60 1910 110 31 298 11285 11270 99 86 94 40 2139 120 31 23 11263 11246...

Page 12: ...r limited for heights above 2000 m Ventilation Requirements When equipped with V200 Retrofits a VPS Power Bay must be mounted so ventilating openings are not blocked and temperature of the air enterin...

Page 13: ...ntical in systems equipped with the V200D50 Retrofits and systems equipped with the original V200D50 Power Conversion Units PCUs Refer to System Application Guide SAG582121100 for a complete descripti...

Page 14: ...stment changes the setting of all V200 Retrofits The current limit is factory set at 100 of rated full load unless otherwise specified b Thermal Power Limiting Each rectifier continuously monitors the...

Page 15: ...age exceeds a second non adjustable value the rectifier shuts down and locks out regardless of load Manual restart is then required The backup HVSD setpoint is 59 5V within the range of 58 5 to 60V Ou...

Page 16: ...ill not be proportional Communication Failure A rectifier s protection indicator yellow will begin flashing should it experience a communication failure The failure information will be reported to the...

Page 17: ...wer Bay being upgraded These conceal the mounting hardware The style strips are secured at the bottom with a captive fastener and at the top with a pin that passes through a hole in the style strip To...

Page 18: ...ertiv NetSure V200D50 DC Power Retrofit Installation User Manual UM486527803 Rev F 18 Figure 5 Right Side View of V200 PCU Showing Location of Safety Latch and Latch Release SAFETY LATCH LATCH RELEASE...

Page 19: ...and cause arching and pitting on the DC power connector Checking the Power Bay s Rectifier AC Data Connector in Older Style Bays Identifying Older Style Bays 1 Older style bays have Rectifier AC Data...

Page 20: ...within 15 1 4 to 15 3 8 If a measurement is greater than 15 3 8 or less than 15 1 4 adjustment is required see next procedure Adjustment Procedure Older Style Bays Only if required 1 When adjustment o...

Page 21: ...first for a 15 5 16 and secure the single 1 4 hex bolt first 6 With bottom secured at 15 5 16 move to the top of the AC connector and measure for 15 5 16 then secure the two Philips screws at the top...

Page 22: ...mounting position in the Power Bay 4 Using the supplied hardware secure the Mounting Frame to the Power Bay Figure 10 Removing the Cover Panel from the Mounting Frame Electrical Connections All electr...

Page 23: ...ey are ready for operation immediately after power is supplied to them 7 On the Power System controller MCA update the system inventory as necessary Refer to the Power System documentation for a proce...

Page 24: ...in the Power Bay replace the left and right style strips on the front of the bay by sliding the top of the style strip up and over the pin located on top of the bay then sliding the bottom in and sec...

Page 25: ...s to illuminate Figure 13 Status Indicators Table 1 Local Indicators Indicator Normal State Fault State Fault Cause Power Green On Off No input voltage Internal input fuse open Flashing The Rectifier...

Page 26: ...acing a Rectifier on page 27 for procedure to remove and reinstall a Rectifier If the current sharing imbalance still persists following the verification suggested above replace the rectifier exhibiti...

Page 27: ...ture or relocate the heat source Rectifier not inserted into the slot completely Remove and properly inset the Rectifier Protection Indicator Yellow Flashing Rectifier communication failure Check the...

Page 28: ...into the front panel of the Rectifier This will lock the module securely to the shelf 9 After the Rectifier is physically installed in the Mounting Frame it is ready for operation immediately after p...

Page 29: ...lacing a Rectifier for step by step instructions 4 Remove the two style strips from the front left and right edges of the VPS Power Bay being upgraded These conceal the mounting hardware The style str...

Page 30: ...ounting Frame they are ready for operation immediately after power is supplied to them Verify that the Rectifiers are operating normally 18 On the Power System controller MCA update the system invento...

Page 31: ...responding socket Push back the fan the side with the tag facing inward Position the rectifier front cover back into place and secure with the three previously removed screws 9 Reinstall the Rectifier...

Page 32: ...VertivCo com Vertiv Headquarters 1050 Dearborn Drive Columbus OH 43085 USA UM486527803 RF 10 17...

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