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Vertiv

 

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NetSure Rectifier Module User Manual (UM1R483500e)

 

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Rev. R 

3 

TABLE OF CONTENTS 

Admonishments Used in this Document ............................................................ 4

 

Important Safety Instructions .............................................................................. 5

 

General Safety ...........................................................................................................................................................5

 

Voltages ...........................................................................................................................................................................5

 

AC Input Voltages ........................................................................................................................................................ 5

 

DC Output and Battery Voltages .................................................................................................................. 5

 

Hazardous Voltage ...............................................................................................................................................5

 

Handling Equipment Containing Static Sensitive Components..............................5

 

Static Warning ........................................................................................................... 6

 

Introduction ............................................................................................................... 7

 

Overview .......................................................................................................................................................................... 7

 

Specifications ............................................................................................................................................................. 7

 

DC Output Ratings ...................................................................................................................................................... 7

 

AC Input Ratings ......................................................................................................................................................... 13

 

Environmental Ratings ..........................................................................................................................................18

 

Compliance Information: ..................................................................................................................................... 19

 

Standard Features .................................................................................................................................................... 19

 

Mechanical Specifications ................................................................................................................................. 22

 

Operation ..................................................................................................................23

 

AC Input Protection Device Requirements/Recommendations.......................... 23

 

Local Indicators .................................................................................................................................................... 23

 

Rectifier High Voltage Shutdown and Lockout Restart .............................................. 24

 

Installing Rectifiers ............................................................................................................................................ 25

 

Troubleshooting and Repair ............................................................................... 26

 

Troubleshooting .................................................................................................................................................. 26

 

Rectifier Current Sharing Imbalance ....................................................................................................... 26

 

Rectifier Fault Symptoms and Troubleshooting .......................................................................... 26

 

Replacement Procedures ........................................................................................................................... 28

 

Rectifier Replacement ........................................................................................................................................... 28

 

Rectifier Fan Replacement ............................................................................................................................... 29

 

 

Summary of Contents for NetSure R48-3200

Page 1: ...NetSure Rectifier Module User Manual UM1R483500e Revision R Specification Number 1R484000e 1R483500e 1R483200e 1R483200 Model Number R48 4000e R48 3500e R48 3200e R48 3200...

Page 2: ...the correct methods tools and materials to be used in performing procedures not specifically described in this document This document may contain confidential and or proprietary information of Vertiv...

Page 3: ...ew 7 Specifications 7 DC Output Ratings 7 AC Input Ratings 13 Environmental Ratings 18 Compliance Information 19 Standard Features 19 Mechanical Specifications 22 Operation 23 AC Input Protection Devi...

Page 4: ...ed ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALERT Alert...

Page 5: ...of producing fatal electrical shock DC Output and Battery Voltages DANGER This system produces DC power and may have a battery source connected to it Although the DC voltage is not hazardously high th...

Page 6: ...ead and follow wrist strap manufacturer s instructions outlining use of a specific wrist strap 3 Do not touch traces or components on equipment containing static sensitive components Handle equipment...

Page 7: ...utput voltage is approximately 4000 W 3500 W or 3200 W depending on rectifier model Constant Power Mode As load increases above approximately 4000 W 3500 W or 3200 W depending on rectifier model non a...

Page 8: ...13 F the rectifier will not shut down Rather the rectifier limits its maximum output power to maintain the temperature of the power conversion circuit within design parameters Operation between 45 C 1...

Page 9: ...e vs Output Current at 0 10 20 30 40 50 60 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Output Current A Output Voltage V R48 3500e Output Voltage vs Output Current at 0 10 20 30 40 50 60 0 5 1...

Page 10: ...ut Voltage R48 3200e 1R483200e Figure 8 Power Derating Based on Input Voltage R48 3200 1R483200 0 20 40 60 80 100 120 0 50 100 150 200 250 300 350 Input Voltage Vac of output power 0 20 40 60 80 100 1...

Page 11: ...0 20 40 60 80 100 120 40 20 0 20 40 60 80 100 of output power R48 4000e Output Power vs Temperature at 305 Vac Vin 185 Vac Temperature C 0 20 40 60 80 100 120 40 20 0 20 40 60 80 100 of output power R...

Page 12: ...R 947 CORE 1 R48 3200 R48 3200e R48 3500e Output noise according to Telcordia GR 947 CORE 32 dBrnC between 180 VAC 290 VAC input and 10 to 100 load output voltage 42 V for any application with 1 recti...

Page 13: ...with an operating range of 185 VAC to 305 VAC Acceptable input frequency range is 45 Hz to 65 Hz 1R483500e Voltage Nominal 208 VAC 240 VAC 277 VAC single phase 50 Hz 60 Hz with an operating range of 1...

Page 14: ...20 885 4298 34 4292 11 0 998 92 73 1064 971 240 10 1 941 467 48 432 73 0 926 92 68 108 1087 30 5 324 1279 22 1251 30 0 978 95 62 187 0544 50 8 767 2101 49 2085 36 0 992 95 58 314 5833 70 12 329 2947...

Page 15: ...18 32 3781 3775 0 998 93 68 800 1 120 18 36 3790 3782 0 998 93 29 854 6 240 0 0 49 118 11 0 920 34 2 25 3 66 877 850 0 969 95 59 123 2 50 7 11 1704 1684 0 988 96 34 201 0 75 10 65 2547 2535 0 995 95 8...

Page 16: ...9 1543 9 1540 7 0 998 95 86 217 91 75 11 2183 2325 1 2323 2 0 999 95 23 378 51 100 15 0624 3118 6 3118 1 0 999 94 38 597 58 110 16 551 3418 3 3417 9 0 999 93 93 707 78 120 16 5356 3419 3418 3 0 999 93...

Page 17: ...6 842 0 988 88 9 319 31 50 7 92 1644 1639 0 997 91 0 479 51 75 11 87 2457 2453 0 998 91 6 701 88 100 16 02 3298 3297 0 998 90 9 1020 09 110 17 28 3561 3558 0 998 90 5 1156 27 120 16 88 3478 3477 0 998...

Page 18: ...ent 0 01 per degrees Celsius Storage Ambient Temperature Range 40 C 40 F to 75 C 167 F Relative Humidity This rectifier is capable of operating in an ambient relative humidity range of 0 to 95 non con...

Page 19: ...operating in an approved rectifier Mounting Shelf conform to the requirements of European Norm EN55022 Class B for Radiated and Conducted emissions limits Compliance Information Safety Compliance Thi...

Page 20: ...Output Current Limit Error 1 5 A c High Voltage Shutdown 1 Adjustable Control If rectifier output voltage exceeds an adjustable preset value and the rectifier is delivering more than 10 of its rated...

Page 21: ...nd its alarm indicator red flashes if the fan fails Fan failure is detected and reported to controller The fans are field replaceable b Fan Control Fan speed is continuously variable When input voltag...

Page 22: ...controller is restored Rectifier Output Current Imbalance a When the average current of all rectifier modules is greater than 20 of full rated current and the difference between local rectifier curren...

Page 23: ...n Fail Protection Alarms such as Input Voltage Protection Inner DC Bus Voltage Protection High Temperature Protection Thermal Derating AC Derating AC Fail Imbalance Output Current Address Code Date So...

Page 24: ...when ECO Mode is active in controller Flashing Loss of communication with the controller the rectifier can provide power Alarm Red Off On Severe load sharing imbalance Rectifier output disabled for a...

Page 25: ...Place the rectifier into an unoccupied mounting slot without sliding it in completely 2 Click the rectifier handle in order to pop it forward out of the rectifier s front panel this will also retract...

Page 26: ...s properly seated in the shelf If the current sharing imbalance still persists following the verification suggested above replace the rectifier exhibiting the current imbalance Rectifier Fault Symptom...

Page 27: ...e rectifier Rectifier in ECO Standby Mode when ECO Mode is active in controller Protection Indicator Yellow Flashing Loss of communication with controller the rectifier can provide power Check the com...

Page 28: ...m while this procedure is performed 2 On the rectifier to be removed click the rectifier s handle in order to pop it forward out of the rectifier s front panel This will retract the latch mechanism lo...

Page 29: ...ions 3 Place the rectifier on a static safe work surface Connect an approved grounding strap to your wrist for the remainder of this procedure 4 On this rectifier loosen the three 3 screws on the rect...

Page 30: ...Vertiv NetSure Rectifier Module User Manual UM1R483500e Rev R 30 Figure 17 Rectifier Fan Replacement...

Page 31: ...Vertiv NetSure Rectifier Module User Manual UM1R483500e Rev R 31 This page is intentionally blank...

Page 32: ...VertivCo com Vertiv Headquarters 1050 Dearborn Drive Columbus OH 43085 USA UM1R483500e RR 09 18...

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