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58 Appendix 2 Engineering Design Diagram

NetSure 801 AG1 Power Supply System User Manual

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Figure 6 NetSure 801 AG1-T1 rectifier cabinet engineering illustration1 design diagram (rear view, unit: mm)

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Summary of Contents for NetSure 801 AG1

Page 1: ...y contact the nearest Vertiv local sales office or service center Copyright 2017 by Vertiv Tech Co Ltd All rights reserved The contents in this document are subject to change without notice Vertiv Tec...

Page 2: ...n fatal injury Observe safety rules in the industry when installing the power supply system The installation personnel must be licensed to operate high voltage and AC power In operation the installati...

Page 3: ...ease carefully select the operation space Never wear a watch bracelet bangle ring or other conductive objects during operation Use insulated tools In live operation keep the arm muscle tense so that w...

Page 4: ...tem of the controller to N Refer to NCU User Manual for setting method Notice The advantage of enabling BLVD is protecting the batteries from over discharge when the battery voltage is low The disadva...

Page 5: ...tion 18 Chapter 3 Installation 19 3 1 Safety Regulations 19 3 2 Installing Cabinet 19 3 2 1 Installation On The Floor 19 3 2 2 Installation On Supporting Rack 20 3 2 3 Parallel Connection Between Cabi...

Page 6: ...ad And Rectifier 40 6 1 Adding Load 40 6 2 Adding Rectifier 40 Chapter 7 Maintenance 41 7 1 Maintenance Requirements 41 7 1 1 General 41 7 1 2 Maintenance Tools And Equipments 41 7 1 3 Reference Techn...

Page 7: ...1 A T 1 The number of the rectifier in the typical power system G 16 Figure 1 2 Model information of the recifiter cabinet The model information of the PD48 2000DD DC distribution cabinet is shown in...

Page 8: ...ribution units LOD or 3 fuse units Top cover PD48 2000DD Cabling type bottom cabling Maximally configured with 1 battery distribution unit 6 HODs or 6 LODs or 3 fuse units Rectifier cabinet NetSure 80...

Page 9: ...d PD48 2000DD The appearance of PD48 2000DD DC distribution cabinet is shown in Figure 1 5 The appearance of PD48 2000DU DC distribution cabinet is shown in Figure 1 6 Battery II Battery I Battery III...

Page 10: ...50 D Weight 9 3kg Rated current 200A The rated current of the MCB is 16A and the breaking capacity is 10kA A high ohmic resistor is series connected to each MCB route It is recommended that the load c...

Page 11: ...ty eight 18mm MCBs or eighteen 27mm MCBs as shown in Figure 1 8 DC positive terminal Load MCB Figure 1 8 LOD 3 Fuse unit Rated current 1600A The breaking capacity of NT00 NT2 and NT3 fuses is 100kA Fo...

Page 12: ...imensions unit mm 648 H 584 W 353 5 D Fuse unit type 4 has two layers and is suitable for NT00 NT2 and NT3 fuses The top layer can accommodate at most 11 NT00 fuses The bottom layer can accommodate at...

Page 13: ...attery distribution unit type 1 Battery distribution unit type 2 can accommodate fuses which are three battery fuses plus one load fuse The labels from left to right are Battery I Battery II Battery I...

Page 14: ...ry distribution unit type 5 can accommodate fuses The labels of the two battery fuses and two load fuses are Battery I Battery II Load I Load II from left to right as shown in Figure 1 17 Load I Load...

Page 15: ...distribution unit Fuse unit Monitoring module Rectifier MCB Rectifier AC input box Figure 1 20 Rectifier cabinet NetSure 801 AG1 T1 NetSure 801 AG1 power supply system using bottom cabling method shou...

Page 16: ...use Power indicator Green On Off No input and output Flashing The rectifier is being operated through the host Protection indicator Yellow Off On AC input under overvoltage rectifier PFC output under...

Page 17: ...There are LCD functional keys indicators and handle on the front panel Functions of LED indicators are illustrated in Table 1 4 Table 1 4 Functions of LED indicators LED Normal Status Abnormal Status...

Page 18: ...aintained without being obstructed To reduce the dust in the equipment room unattended equipment room is recommended 2 Clean the air filter periodically to provide clean air 2 1 2 Layout Requirements...

Page 19: ...tery and the wall and no less than 0 8m of clearance should be kept between batteries Rack back can be placed against the wall Between rack back and rack face 1 5m Rack face Between rack side and wall...

Page 20: ...for shortcircuit protection NetSure 801 AG1 T1 rectifier cabinet is not supposed to be directly connected to the secondary side of a transformer with capacity greater than 1000kVA An extra distributio...

Page 21: ...n optical cable relay station small sized earth station 20 Microwave passive relay station 10 Suitable for those whose earth resistance rate is less than 100 m SPD earth in the interface between elect...

Page 22: ...n range 45Hz to 65Hz Yes No 20 Voltage of neutral line to ground Less than 10V Yes No 21 Power of backup power source Twice the actual capacity Yes No 22 Pollution or interference in power network Non...

Page 23: ...he sectional area of the earth cables including DC earth cable shall exceed 95mm2 Note Generally in design the total current passing through the lead is calculated based on full load configuration Sel...

Page 24: ...packed up separately in many packing boxes and delivered in suit There is a printed packing label on the surface of each packing box In the box which is pasted a 16K red label on the surface there is...

Page 25: ...fore any operation is carried out within the system cabinet 4 The power cabinet gate shall be kept locked and the power cabinets should be placed in a locked room The key keeper should be the one resp...

Page 26: ...d vertical adjustments Insert some iron pieces under the lower edge and corner of the cabinet to adjust the vertical obliquity of the cabinet within 5 degrees Finally screw down the bolt with plain wa...

Page 27: ...21170409 and the description is Conductor DMBM4 104 561MX Connecting Busbar Subassembly for Parallel System for W14GAZ ROHS If more than two cabinets are parallel connected it is recommended to place...

Page 28: ...et in alternation contact Vertiv for technical support 3 2 4 Installation Of System Above 3000A The NetSure801 power supply system can be expanded up to 5760A As the max current carrying capacity of s...

Page 29: ...s of the DC distribution cabinet and the system to ensure accurate measurement of load current The connecting points are the installation holes for parallel connection copper bar Communication inside...

Page 30: ...n requirements 1 The AC in cables are wired from the distribution switch and connected to the output terminal when the power is to be switched on The AC input is fitted with overcurrent short circuit...

Page 31: ...hould be in accordance with the phase of the AC input terminals Cable tube AC input terminal Figure 3 11 AC cable connection 3 3 3 Connecting DC Load Cables The connection method of DC load cable conn...

Page 32: ...tes before using top cabling method to route the cables The protective covers are shown in Figure 3 12 Protective cover Figure 3 12 Top cover 5 Loosen the fixing screws of the HOD panel and the LOD pa...

Page 33: ...et are shown in Figure 3 15 The maximum current of DC positive busbar is 1000A DC positive busbar Load fuse HOD MCB LOD MCB Positive terminal Figure 3 15 Connection terminal of top cabling DC positive...

Page 34: ...els in the battery distribution unit for example Battery I Battery II Battery III and Battery IV 2 The capacity of the fuse or the MCB should accord with that of the battery The breaking capacity of t...

Page 35: ...is laid in cable trenching Yes No 9 Cable labels are clear and accurate Yes No 10 Connector coat peeling is tidy and consistent Yes No 11 Type O or U terminal is used for the connection of signal line...

Page 36: ...itch of the rectifier and push the rectifier into the corresponding position in the rectifier cabinet do not push it inward completely as shown in Figure 3 20 a 2 Place down the slide switch and then...

Page 37: ...he connection method is as follows 1 Remove the panel of the SM DU 2 Remove the matched resistance of the CAN communication cable of the master rectifier cabinet SM DU from J3 port 3 Connect the CAN c...

Page 38: ...ctions of the interfaces are shown in Table 3 3 Table 3 3 Dry contact terminal definition Name of double layer port Pin No Pin name Definition J3 1 DI1 Digital input 1 2 DI1 Digital input 1 J3 3 DI2 D...

Page 39: ...relay 8 3 DO7_COM Common contact of relay 7 4 DO8_COM Common contact of relay 8 5 DO7_NO NO contact of relay 7 6 DO8_NO NO contact of relay 8 3 7 Installing Temperature Sensor AD592BN temperature sens...

Page 40: ...required during test The system should be turned off immediately when any malfunction occurs The cause of the malfunction must be found out before resuming the operation 4 2 Power On Inspection before...

Page 41: ...e battery polarities are correct When connecting the battery careful attention is required to prevent short circuit of the positive and negative poles of the battery If two batteries are connected at...

Page 42: ...ient 1500A Shunt coefficient 2000A Bit 1 bit 2 bit 3 bit 4 bit 5 bit 6 and bit 7 bit 8 correspond to settings of shunt 1 to shunt 4 respectively Taking bit 1 bit 2 for example the setting description...

Page 43: ...ecords Query the real time AC data through the controller and see if the displayed phase voltages agree with the measured values After completing the test restore the mains voltage of the 2 mains inpu...

Page 44: ...process can be observed The time for rectifier output current reaching a steady state varies depending on the battery capacity rectifier quantity and load capacity By that time the mains failure alar...

Page 45: ...NetSure 801 AG1 Power Supply System User Manual Chapter 5 Use Of Monitoring Module M830D controller support local LCD interface and web operation See NetSure Control Unit NCU User Manual UMM830B Issu...

Page 46: ...eventive measures against possible accidents must be worked out in advance Refer to 3 3 3 Connecting DC Load Cables for the connection of DC load cables 6 2 Adding Rectifier 1 Remove dummy plates Some...

Page 47: ...rolong its operational life span 3 Conduct effective troubleshooting to reduce the loss caused by faults 4 Keep the equipment and environment clean to ensure that the environment in the equipment room...

Page 48: ...y DC power supply and earthing system To ensure communication quality and power supply security the power supply quality must conform to some basic quality standards Reference standards for AC DC and...

Page 49: ...tage and current values displayed on the controller and rectifiers and make judgement according to the above standards 3 Parameter setting Conduct compliance check according to the record of the previ...

Page 50: ...ck the adaptability of the circuit breakers according to the recorded maximum current of each load 12 Voltage drop and temperature rise of nodes If below 1000A the voltage drop should be 5mV for every...

Page 51: ...Note If a rectifier is pulled out or there is faulty rectifier users should reset the controller Or else the batteries cannot be boost charged Fault phenomenon and handling method Rectifier faults inc...

Page 52: ...nts of loads just turn off the AC input switches of the damaged rectifiers 3 Rectifier output overvoltage The overvoltage of a single rectifier will not cause the overvoltage protection of all rectifi...

Page 53: ...n after a short delay and the fan will run Check the following items the controller can identify the new rectifier the new one has the same current sharing with the others the controller will generate...

Page 54: ...1 and click Get Equipment Address illustrated 3 as shown in Figure 7 5 1 2 3 Figure 7 5 Get Equipment Address 6 Click the screen will prompt This operation will take a few minutes Are you sure Click Y...

Page 55: ...8 Click the right mouse button Select Download to download shunt coefficient 1 to SM DU as shown in Figure 7 7 Figure 7 7 Download parameter After the download the screen will prompt click OK to conf...

Page 56: ...the same as the setting illustrated in the panel label Install the SM DU 3 Insert the terminals of the signal and communication cables to the ports of the SM DU Check that the controller communicates...

Page 57: ...ear or the continuous time is too long restart the generator to power And then transfer to feed the power supply system after 5min in order to reduce the effects to the power supply equipments during...

Page 58: ...150kHz 30MHz Discrete noise 5mV 3 4kHz 150kHz 3mV 150kHz 200kHz 2mV 200kHz 500kHz 1mV 0 5MHz 30MHz AC input alarm and protection AC input overvoltage alram point Default 25 configurable through contr...

Page 59: ...vervoltage protection in 5s Temperature derating Temperature below 45 C outputs full power 5 800W Temperature above 45 C outputs power derated EMC Conducted emission Class A EN300386 Radiated emission...

Page 60: ...al Appendix 2 Engineering Design Diagram Engineering design diagram for DC distribution cabinet Battery III Battery I Battery II Load I 92 1 105 76 5 490 0 122 2330 4 2200 0 600 0 1619 3 1813 7 1836 3...

Page 61: ...m User Manual 2350 289 5 600 Figure 2 PD48 2000DU engineering design diagram rear view unit mm Battery II Battery I Battery III Load I 2200 0 1453 0 1647 4 600 0 113 2 1054 8 422 8 303 0 1358 1 113 11...

Page 62: ...56 Appendix 2 Engineering Design Diagram NetSure 801 AG1 Power Supply System User Manual 600 2040 Figure 4 PD48 2000DD engineering design diagram rear view unit mm...

Page 63: ...801 AG1 Power Supply System User Manual Engineering design diagram for rectifier cabinet 600 2350 2200 548 47 148 7 125 4 76 5 153 1 105 372 69 Figure 5 NetSure 801 AG1 T1 rectifier cabinet engineerin...

Page 64: ...pendix 2 Engineering Design Diagram NetSure 801 AG1 Power Supply System User Manual 600 90 343 2350 Figure 6 NetSure 801 AG1 T1 rectifier cabinet engineering illustration1 design diagram rear view uni...

Page 65: ...n Diagram 59 NetSure 801 AG1 Power Supply System User Manual 2330 0 2200 0 749 8 841 8 552 5 149 2 121 9 105 0 126 3 600 0 Figure 7 NetSure 801 AG1 T1 rectifier cabinet engineering illustration2 desig...

Page 66: ...pendix 2 Engineering Design Diagram NetSure 801 AG1 Power Supply System User Manual 600 90 343 2350 Figure 8 NetSure 801 AG1 T1 rectifier cabinet engineering illustration2 design diagram rear view uni...

Page 67: ...ed Table 2 Spare part list Cabinet BOM Description Rectifier cabinet 03034424 Finished Board B14GAU11 B14GAU1 Distribution Board ROHS 03034923 Finished Board MA4C5U31 user IB2 interface board 03027881...

Page 68: ...2 73 A2 73 C1 73 B1 73 A1 SPD2 70 L1 73 A2 73 B2 73 C2 L2 L3 PE N NC COM NO NC COM NO W01 W02 69 PE 70 PE W01 W02 PE PE 9 PE1 9 PE2 AC SPD B1 A1 C1 B2 A2 C2 AT2 73 3 2 6 2 3 4 6 4 3 6 6 6 13 6 16 6 13...

Page 69: ...1 QD6 QD7 QD8 QD16 QD15 QD14 QD13 QD12 QD11 QD10 QD9 QD20 QD19 QD18 QD17 0V 48V Low ohm distribution W25 W25 QD1 QD20 QD21 QD28 J2 J3 4 7 8 6 2 3 2 1 5 4 3 B242HFX1 1 8 4 2 6 7 5 J4 1 3 1 2 QD24 QD25...

Page 70: ...em User Manual Door 3 battery fuses and 1 load fuse 4 battery fuses and no load fuse 2 battery fuses and 2 load fuses 2 CN2 CN11 are male terminals 1 see wiring diagram 2 Note CN1 is female terminals...

Page 71: ...ibution unit 1 Distribution unit 2 Distribution unit 3 Distribution unit 1 Distribution unit 2 Distribution unit 3 Distribution unit 4 Distribution unit 5 Distribution unit 1 Distribution unit 2 Distr...

Page 72: ...positive busbar Right side positive busbar 2 CN2 CN11 are male terminals 1 see wiring diagram 2 Note CN1 is female terminals 3 battery fuses and 1 load fuse 4 battery fuses and no load fuse 2 battery...

Page 73: ...istribution unit 6 Note A configured with 1 fuse unit 1 or 1 fuse unit 2 and 1 fuse unit 3 or 1 fuse unit 4 at most B fuse unit 1 or fuse unit 2 are placed at upper layer Note Note Note A configured w...

Page 74: ...OD 1 HOD 5 The standard configuration of BU is fixed 2 battery fuses and 2 load fuses 6 Install close wall and cable free from cabinet up B242HFX1 To other cabinet CAN CAN C2 B2 A2 N2 PE A2 B2 C2 1QF1...

Page 75: ...A 4 The max configuration of DU IS fixed 3 Fuse DU or 6 LOD or 6 HOD 5 Install close wall and cable from cabinet up or bottom 48V 0V Battery III Load I BFU3 Battery II BFU2 Battery I RB1 BFU1 HOD OR L...

Page 76: ...e rectify cabinet SMDU PD1 rectify 2 The type configuration of rectify cabinet and DC distribution cabinet is fixed 3 rectify cabinets and 2 DC distribution cabinets CAN communication cable CAN commun...

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