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Vertex PureWaterCooler PWC-2000F, Service Manual, Page: 28 / 29

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Vertex PureWaterCooler PWC-2000F Service Manual Download Page 28

PWC – 600/2000

PureWaterCooler

Copyright 2004 Vertex Water Products

Float rotated 90º for clarity

Float rotated 90º for clarity

Standard gap between micro-switch
And rod

To lower the water level in the tank,
bend the micro-switch bracket towards
the activator rod, reducing the gap between
the micro-switch and the rod

Bend bracket here

Float Adjustment 

(Model PWC-2000)

Float

Main tank wall

Actuating rod

Micro-switch

Micro-switch bracket

13. Trouble Shooting

Cont.

Summary of Contents for PureWaterCooler PWC-2000F

Page 1: ...PWC 600 2000 PureWaterCooler Copyright 2004 Vertex Water Products SERVICE MANUAL for PureWaterCooler by Vertex Model PWC 600 2000 P N man 7006...

Page 2: ...5 Remove Circuit board and Faucet Cover 6 Remove Replace Float Switch 7 Remove Replace Hot Tank 8 Remove Replace Faucet 9 Draining Cooler Tanks 10 Remove Replace Hot Tank Sensor 11 Remove Replace Cold...

Page 3: ...e does not have insulation on the tank This version was produced up until November 2002 The heating pipe style of hot tank is recognized by the foam insulation on the circumference of the tank The hea...

Page 4: ...s 2 Cooler Set Up for new cooler installation Remove Lower Front Panel Access Filters 2 1 Tilt cooler back NOTE For model PWC 3000 grab lower panel at bottom mid point and simply pull forward 2 2 Depr...

Page 5: ...ooler 2 6 Connect supplied orange feed water tubing to feed connector on back of cooler 2 7 Connect orange line to cold water line figure 2 7 A self piercing saddle valve is provided to be the cold wa...

Page 6: ...andard 1 drain pipe see fig 1 below 2 13 Turn on feed water at cold water line 2 14 Turn on feed water ball valve at filters 2 15 Plug in cooler Do not turn on hot tank at this time 2 16 Feed water so...

Page 7: ...s 3 1 To replace front panel install bottom section on cooler base 3 2 Install center of upper section near drip tray 3 3 With palm of hand hit left and right side of upper panel to finish installatio...

Page 8: ...ex Water Products 4 Remove top cover and back cover 4 1 Remove the round top cover 4 2 Firmly pull up on the main top cover to remove it NOTE on PWC 3000 model remove 2 holddown screws rear of main to...

Page 9: ...00 PureWaterCooler Copyright 2004 Vertex Water Products 4 3 The Main Tank and float are now accessible 4 5 Back Cover 4 6 Remove 6 screw from back cover and lift off 4 Remove top cover and back cover...

Page 10: ...Products 5 0 Push down firmly on the top portion of the faucet cover 5 1 The top part of the cover will disengage from the cooler 5 2 Carefully pivot the top of the cover forward and clear the 3 fauc...

Page 11: ...ectors from the circuit board 5 4 The cover should now be free from the cooler and can be placed on a work bench 5 5 Remove 4 screws that hold the circuit board to the faucet cover Lift off circuit bo...

Page 12: ...t Switch 6 1 Remove top lids from cooler 6 2 Remove main tank cover 6 3 Remove hot tank as described in this manual sec 7 6 4 Remove back panel 6 4 Remove 9 screws holding main tank to frame 6 5 Disco...

Page 13: ...roducts 6 6 Tilt up edge of main tank to gain access to micro switch assembly 6 6 Disconnect electrical terminals from micro switch 6 7 Lift main tank out of cooler 6 8 Place main tank on work bench t...

Page 14: ...erCooler Copyright 2004 Vertex Water Products 6 9 Remove micro switch by loosening and removing plastic nut 6 10 Remove washer and activator rod 6 11 Remove metal nut and silicon washer 6 Remove Repla...

Page 15: ...eWaterCooler Copyright 2004 Vertex Water Products 6 12 Remove float mechanism from main housing 6 13 Complete Float assembly removed 6 14 Replace new float assembly in reverse order 6 Remove Replace F...

Page 16: ...4 Vertex Water Products 7 Remove Replace Hot Tank for coolers built after 10 02 7 1 With cooler top cover off and back removed remove screws 5 places holding hot tank to main reservoir assembly 7 2 Re...

Page 17: ...ectrical contactors from thermal sensors 4 places See Figure 2 for wiring schematic 7 4 Lower hot tank and remove 7 5 Disconnect 2 electrical connectors at bottom of tank 7 6 To install hot tank rever...

Page 18: ...Remove faucet cover as shown in section 5 8 2 Remove silicon tubing from back of faucet by pulling and working it off 8 3 Remove plastic nut from rear of faucet using 7 8 socket 8 4 Once the nut is re...

Page 19: ...Tank Drain Using a flat head screw driver pry the hot tank plug out until you can grasp it with your fingers 9 1 Remove the plug with fingers Water will pour from the port 9 2 Cold Tank and Main Tank...

Page 20: ...ition unplug the cooler from main power disconnect one of the Electrical terminals on the sensor Using an ohm meter check for continuity IF there Is no continuity the sensor is bad and must be replace...

Page 21: ...or The cold temperature switch includes the thermal sensor which is attached to The switch The sensor probe integral with the switch is inserted into the Receptacle at the bottom of the cold tank 11 0...

Page 22: ...lly remove the sensor probe from the receptacle at the bottom of the hot tank 11 3 Disconnect 2 electrical terminal wires 11 4 Lift and remove switch assembly form mounting plate 11 5 Replace new swit...

Page 23: ...r tanks 4 Pour the sanitizing solution into the main room temperature tank until full 5 Open all 3 spigots to allow sanitizing solution to fill the dispensing faucets Close the faucets 6 Let the sanit...

Page 24: ...ocket 2 Power switch not on Make sure cold power button on on front panel is on 3 Adjust temperature control The thermostat temperature control adjustment is located on the right rear of the cooler 4...

Page 25: ...ated 3 Electrical terminal Check to see that both wires are disconnected connected to the heating element terminals These are located at the bottom of the tanks 4 Heating element failure Check for con...

Page 26: ...ensor and functions as an over heat safety The lower sensor is a 85 C sensor and controls the heating element function The lower sensor would be the problem if there was no hot water To see if the sen...

Page 27: ...are Front Panel Lights Cause Check Hot Power on Heating element disconnected No Continuity across Heating on or burned out heating element No lights at all Upper thermal sensor disconnected No Continu...

Page 28: ...dard gap between micro switch And rod To lower the water level in the tank bend the micro switch bracket towards the activator rod reducing the gap between the micro switch and the rod Bend bracket he...

Page 29: ...VAC 60 Hz Weight dry 48 lbs Model PWC 600 2000 Total Water Capacity 3 2 gallons Room temp tank 2 2 gallons Hot tank 0 5 gallons Cold tank 0 5 gallons Power Consumption Total 600 Watts Hot Tank 500 Wat...

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