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VERLINDE reserves the right to alter or amend the above information without notice.

 

02/2010 

 

 

Travelling hand wheel, 

 

Coupling part or traversing parts, 

 

Travelling wheels, 

 

1.2

1.2

1.2

1.2

 

What not to do

What not to do

What not to do

What not to do    

D

o not set down the machine without having an adapted support, to avoid damaging the 

sensitive sides. 

D

o not let the machine drop.

 

N

ever modify the machine unless the constructor has studied and authorized the 

modification. 

N

ever modify the values and adjustments of the safety components, outside the limits 

provided for in the manual, or without the approval of the constructor. 

N

ever try to repair or intervene on the machine 

(welding...)

 without the authorization of the 

constructor or a trained maintenance agent. 

D

o not let an unqualified person use the machine. 

N

ever lift more than the maximum working load indicated on the machine. Shocks or 

accidental collision of the load with objects can cause excess loads. 

N

ever remove the hook safety catches. 

N

ever use the machine to extract, loosen, or pull sideways. 

N

ever use the machine to transport people. 

D

o not touch the moving components. 

D

o not operate the machine if your physical condition does not allow it. 

N

ever use the machine when in bad repair 

(wear, deformation...).

 

N

ever use suspect spare parts or parts whose origin is not known. 

N

ever swing the load intentionally. 

D

o not subject the machine to brutal shocks. 

D

o not use the mechanical stops as a repetitive means of stopping. 

N

ever distract the operator while the machine is being operated. 

N

ever leave a suspended load hanging, if it is not necessary 

D

o not use the machine for a purpose or in an area for which it is not intended. 

D

o not expose the machine to an aggressive atmosphere 

(temperature, acidity..). 

D

o not use the safety components as operation components. 

D

o not use the controls needlessly (avoid inching - stop-start operation of the buttons). This 

can cause overheating and even damage to the machine. 

N

ever pull the load slantwise. Make sure that the machine is vertical to the load before lifting 

it. 

N

ever transport a load with people nearby. Do not pass the machine, with or without a load, 

above a person.

 

 

1.3

1.3

1.3

1.3

 

What to do

What to do

What to do

What to do    

H

andle the machine by its structure, or by the devices provided for this purpose, or in its 

original packing. 

S

tore the machine in its normal operating position (without load) away from aggressive 

atmospheres 

(dust, humidity...). 

M

ake sure that the machine is always clean and protected from corrosion 

(lubrication...).

 

T

he machine should be installed by a technician with the necessary competence. 

M

ake sure that the machine attaching structure is rigid. 

M

ake sure that the safety rules are followed 

(harness, clearance of work areas, posting up of 

instructions to be followed in the area...). 

Use the trolley between –10°C and + 50°C. 

Summary of Contents for CHD

Page 1: ...VERLINDE reserves the right to alter or amend the above information without notice 02 2010 CHD CHD CHD CHD CHDD CHDD CHDD CHDD English DOCKHVBLA4 0 ORD ...

Page 2: ...oning Keep the instructions in a safe place for future reference Table of content CHD CHDD 1 1 Manual trolleys 3 1 1 Guarantee 3 1 2 What not to do 4 1 3 What to do 4 1 4 General 5 1 4 1 Acceptance of the material 5 1 4 2 Installation 5 1 5 Presentation 7 1 5 1 Brief description of manual gantry crab 7 1 5 2 Characteristics Dimensions 7 1 6 Setting of the axle no rock 11 1 7 Adjustment of the flan...

Page 3: ...ipment in particular overloading pulling sideways The guarantee does not apply each time dismantling modification or changing of parts is carried out without our agreement or by a non authorized agent The guarantee only applies to original spare parts from the constructor including lifting chains During the guarantee period the seller must free of charge replace or repair parts recognized as defec...

Page 4: ...is not known Never swing the load intentionally Do not subject the machine to brutal shocks Do not use the mechanical stops as a repetitive means of stopping Never distract the operator while the machine is being operated Never leave a suspended load hanging if it is not necessary Do not use the machine for a purpose or in an area for which it is not intended Do not expose the machine to an aggres...

Page 5: ... load make sure that it is sufficiently raised and distant from the surrounding machines and other objects so as to avoid all obstacles during operation ask for some help if the volume of the load prevent from seeing above it Use the standards of ergonomics to use the trolley If manually moving the machine push the load The prevention instructions to be carried out during the different operations ...

Page 6: ...ey as indicated in the tables Make sure That the profile is secured That the profile is suitable to the loads to be supported That the dimensions are compatible with the trolley which is to be installed that the maximal deflection of the profile do not exceed 1 500 of the span under the dead loads and the SWL that the longitudinal slope of the track do not exceed 0 3 Carry out 1 Disassembly of the...

Page 7: ... located in the center of the beam 1 5 1 5 1 5 1 5 Presentation Presentation Presentation Presentation The manual gantry crabs make it possible to suspend any type of lifting equipment provided with a hook lifting loads of 250 to 10 000 kg 1 5 1 Brief description of manual gantry crab The crab is comprised of 2 flanges in sheet steel 4 rollers mounted on ball bearings with detachable axles and rol...

Page 8: ... 96 188 310 464 28 49 131 146 27 322 145 346 44 28 96 5000 114 202 375 34 60 144 161 36 362 158 386 48 35 108 188 310 484 34 60 144 161 36 362 158 386 48 35 108 6300 124 202 394 43 68 170 175 39 411 185 436 50 43 130 188 310 502 43 68 170 175 39 411 185 436 50 43 130 7500 124 202 394 43 68 170 175 39 411 185 436 50 43 130 188 310 502 43 68 170 175 39 411 185 436 50 43 130 10000 124 202 400 46 70 1...

Page 9: ...5 126 47 60 188 310 434 34 60 144 161 36 362 158 386 48 35 108 37 5 126 47 60 6300 124 202 344 43 68 170 175 39 411 185 436 50 43 130 80 154 46 68 188 310 452 43 68 170 175 39 411 185 436 50 43 130 80 154 46 68 7500 124 202 344 43 68 170 175 39 411 185 436 50 43 130 80 154 46 68 188 310 452 43 68 170 175 39 411 185 436 50 43 130 80 154 46 68 10000 124 202 350 46 70 176 187 40 442 200 466 50 45 134...

Page 10: ...00 9 5 5000 4 5 20000 9 1 6300 5 Capacity wheel diameter handling chain Kg mm mm x mm x mm 1000 115 5 x 23 7 x 18 115 5 x 23 7 x 18 2000 115 5 x 23 7 x 18 115 5 x 23 7 x 18 3000 160 5 x 23 7 x 18 160 5 x 23 7 x 18 5000 160 5 x 23 7 x 18 160 5 x 23 7 x 18 6300 160 5 x 23 7 x 18 160 5 x 23 7 x 18 7500 160 5 x 23 7 x 18 160 5 x 23 7 x 18 10000 160 5 x 23 7 x 18 160 5 x 23 7 x 18 12500 160 5 x 23 7 x ...

Page 11: ...f the axle no rock Setting of the axle no rock Setting of the axle no rock Chain travel trolley 1000 kg beam 65 à 310 2000 kg beam 88 à 310 This adjustment has to be done when the trolley is put in its place The dimension H between the lower face of the beam and the upper line of the axle is 1 mm This value can be adjusted to get the best operation ...

Page 12: ...end the above information without notice 02 2010 1 7 1 7 1 7 1 7 Adjustment of the flanges Adjustment of the flanges Adjustment of the flanges Adjustment of the flanges Trolley adjustment Sleeves 1 Washers 2 Nut 5 Pin 6 Flanges 4 Suspension axle 3 ...

Page 13: ...s 6 Caution When adjusting dimension B between the rollers add the track width For trolleys up to 2000kg up to 3mm C For trolleys in excess of 3000kg from 3 to 5mm C The above values are for guidance only The clearance depends on the tolerance and the quality of the track 1 8 1 8 1 8 1 8 Assembly on the track Assembly on the track Assembly on the track Assembly on the track At this stage the dista...

Page 14: ... 14 VERLINDE reserves the right to alter or amend the above information without notice 02 2010 Caution Make sure that the suspension pin 3 is centred on the track ...

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