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Safety 

Dura 5 - 35 

4.0v-06.2013 

5 | Page 

2. 

Safety 

 

The manufacturer does not accept any liability for 
damage resulting from disregard of this 
documentation. 

2.1 

Intended use 

Only use the pump to handle compatible fluids as 
recommended by the manufacturer (

→  10.1 Technical 

specifications). 

Adhere to the operating limits. 

Consult the manufacturer regarding any other use of the 
pump. 

Pumps delivered without a motor must be fitted with a motor 
in accordance with the provisions of EC Machine Directive 
2006/42/EC or local regulations when outside EC. 

Prevention of obvious misuse (examples) 

Note the operating limits of the pump with regard to 
temperature, pressure, flow rate and motor speed (→ 10.1 
Technical specifications). 

Do not  operate the pump while the inlet/outlet valve is 
closed. 

Only install the pump as recommended in this manual. For 
example, the following are not allowed: 

– 

Installing the pump without proper support. 

– 

Installation in the immediate vicinity of extreme hot or 
cold sources. 

2.2 

General safety instructions 

 

Observe the following regulations before carrying out 
any work. 

2.2.1 

Product safety 

These operating instructions contain fundamental 
information which must be complied with during 
installation, operation and maintenance. Therefore this 
operating manual must be read and understood both by 
the installing personnel and the responsible trained 
personnel / operators prior to installation and 
commissioning, and it must always be kept easily 
accessible within the operating premises of the 
machine. 

Not only must the general safety instructions laid down 
in this chapter on “Safety” be complied with, but also the 
safety instructions outlined under specific headings. 

Operate the pump only if the pumping unit and all 
associated systems are in good functional condition. 

Only use the pumping system as intended, fully aware of 
safety and risk factors involved, and in adherence to the 
instructions in this manual. 

Keep this manual and all other applicable documents 
complete, legible and accessible to personnel at all times. 

Refrain from any procedure or action that would pose a risk 
to personnel or third parties. 

In the event of any safety-relevant faults, shut down the 
pump immediately and have the malfunction corrected by 
qualified personnel. 

The installation of the pump, associated pipe work and 
electrical fittings must comply with the requirements of 
installation given in this manual and any local national or 
regional health and safety regulations 

2.2.2 

Obligation of the operating company   

Safety-conscious operation 

Ensure that the following safety aspects are observed and 
monitored: 

– 

Adherence to intended use 

– 

Statutory or other safety and accident-prevention 
regulations 

– 

Safety regulations governing the handling of 
hazardous substances if applicable 

– 

Applicable standards and guidelines in the country 
where the pump is operated 

Make personal protective equipment available pertinent to 
operation of the pump; as required. 

Qualified personnel 

Ensure that all personnel tasked with work on the pump 
have read and understood this manual and all other 
applicable documents, including the safety, maintenance 
and repair information, prior to use or installation of the 
pump. 

Organize responsibilities, areas of competence and the 
supervision of personnel. 

Have all work carried out by specialist technicians only. 

Ensure that trainee personnel are under the supervision of 
specialist technicians, at all times, when working on the 
pumping system. 

Safety equipment 

Provide the following safety equipment and verify its 
functionality: 

– 

For hot, cold and moving parts: safety guarding should 
be provided by the operating company. 

– 

For potential build up of electrostatic charge: ensure 
appropriate grounding if and when required. 

 

 

Summary of Contents for Dura 10

Page 1: ...Version 4 0v 06 2013 Print No 01 Peristaltic Industrial Hose Pump Operating Manual Dura 5 7 10 15 25 35...

Page 2: ...No 01 Dura 5 7 10 15 25 35 The information in this document is essential for the safe operation and servicing of Verderflex Dura pumps This document must be read and understood thoroughly prior to ins...

Page 3: ...trical connection 5 5 1 Connecting to power supply 5 6 Installing the Hose 5 6 1 Inserting the hose 5 6 2 Fitting the port flange Standard assembly 5 6 3 Fitting the port flange Split flange assembly...

Page 4: ...the equipment also available for later reference Ensure that personnel read and follow the instructions in this manual and the other applicable documents especially all safety instructions and warning...

Page 5: ...al condition Only use the pumping system as intended fully aware of safety and risk factors involved and in adherence to the instructions in this manual Keep this manual and all other applicable docum...

Page 6: ...dling hazardous pumped liquids e g hot flammable poisonous or potentially harmful Use appropriate personal protective equipment when carrying out any work on the pump 2 3 2 Lubricants Ensure that the...

Page 7: ...14 Drive shaft 3 Front cover 9 Lifting eye 15 Frames 4 Hose 10 Port flange 16 Gearbox 5 Rotor 6 Lip seal 11 Bearings 12 Crescent clip 17 Motor 3 4 Bearings and Lubrication Pump To be filled at instal...

Page 8: ...Report any transport damage to the manufacturer distributor immediately 3 Retain the pallet if any further transport is required 4 Dispose all packaging material according to local regulations 4 1 2...

Page 9: ...local regulations Neutralize residues of pumped liquid in the pump Dispose of the pump unit and associated parts in accordance with statutory regulations 5 Installation and connection NOTE Material d...

Page 10: ...e section adjacent to the port flanges 5 3 4 Optimizing cross section of pipe work 1 Avoid bending radii of less than 1 5 times the nominal pipe diameter 2 Avoid abrupt changes of cross section along...

Page 11: ...to attach the filler tube to the back of the pump as it could be difficult to attach once the Geared Motor Unit GMU is in place Line the thread of the breather tube with PTFE tape and tighten into pos...

Page 12: ...the front cover The O ring should sit securely in the groove located around the front of the pump housing A small amount of grease may be required to hold the O ring in place The front cover should bo...

Page 13: ...the gearbox before attempting to fit it onto the drive shaft Figure 15 Fitting the torque arm 2 Grease the shaft before fitting the GMU Figure 16 Preparing the drive shaft for installing gearbox 3 Ali...

Page 14: ...gure 21 Inserting Hose 1 Add some lubricant to the pump housing 2 Lubricate the hose generously with Verderlube Verdersil 3 Insert the hose into the lower port 4 Run the pump forward until the hose is...

Page 15: ...ared on the thread Figure 24 Installing the split flange 5 6 4 Filling the pump with lubricant The safety data sheets for both Verderlube and Verdersil are available from the manufacturer for compatib...

Page 16: ...pipe connections are leaking 6 Perform a second flush by running the pump 10 20 revolutions with pumped liquid to remove residue and water inside the pump 6 1 3 Switching off NOTE Risk of dead headin...

Page 17: ...ng on the behaviour of the pumped liquid dismounted Isolate the motor from its power supply and secure it against unauthorized switch on put into storage Follow the storage instructions 8 Storage Tab...

Page 18: ...etely before starting any repair work WARNING Risk of injury and poisoning due to hazardous pumped liquids Use protective equipment when carrying out any work on the pump 7 1 Inspections The inspectio...

Page 19: ...led intervals during operation Motor instruction manual Check pump for unusual temperatures or noise in operation Daily visual inspection Scheduled intervals during operation Check pump gearbox and be...

Page 20: ...nated Electrical connections disconnected and motor locked out against being switched on again Pump cooled down Auxiliary systems shut down depressurized and emptied Before dismounting the pump mark t...

Page 21: ...aining lubricant WARNING Slip hazard due to spilt lubricant Care must be taken when lubricant is drained into a container Dispose of used lubricant in accordance with local laws and good environmental...

Page 22: ...Nitric Acid HNO3 solution at up to 60 C 2 Second flush 4 Caustic soda NaOH solution and eventually steamed open ends for 15 minutes at up to 110 C EPDM Hoses 1 First flush 2 0 Nitric Acid HNO3 solutio...

Page 23: ...malfunctions If malfunctions occur which are not specified in the following table or cannot be traced back to the specified causes please consult the manufacturer Possible malfunctions are identified...

Page 24: ...rect shoe shimming Consult the manufacturer to check pump selection Suction line too long Consult the manufacturer Pump speed too high Consult the manufacturer Suction line bore too small Consult the...

Page 25: ...sing to casing 90 Nm Gearbox to bearing housing 65 Nm Motor to gearbox 90 Nm Frames to casing 90 Nm Tab 11 Pump fastener tightening torques 10 1 4 Preservatives Use e g RUST BAN 335 or similar preserv...

Page 26: ...ng gearbox 5 4 4 Figure 17 Aligning the drive shaft 5 4 4 Figure 18 Fastening the torque arm 5 4 4 Figure 19 Motor gearbox assembly 5 4 4 Figure 20 Electrical connection 5 5 2 Figure 21 Inserting hose...

Page 27: ...ow Designation Dura 05 Dura 07 Dura 10 Dura 15 Dura 25 Dura 35 EC directives 1 Machine Directive 2006 42 EC 2 Low voltage directive 2006 95 EC 3 EMC directive 2004 108 EC Applicable harmonized norms 1...

Page 28: ...Dura 5 35 4 0v 06 2013 28 Page...

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