Ventrac 3400L Operator'S Manual Download

Page: 57 / 72

Troubleshooting - 57

TROUBLESHOOTING

Wiring Diagram Reference Key

A = 32.0130 - Harness, Front

B = 32.0131 - Harness, Rear

C = 32.0132 - Harness, Kubota Diesel

D = 32.0133 - Harness, B&S Engine

E =

F =

G = 32.0148 - Harness, Kit - 12v Front

H = 32.0156 - Harness, Kit - 12v Rear

J = 32.0151 - Harness, Kit - 12v Dual Hydraulic

K = 32.0150 - Harness, Kit - PTO Remote

L = 32.0152 - Harness, Kit - Horn

M = 32.0149 - Harness, Kit - Backup Alarm

N = 32.0155 - Harness, Kit - Directional

P = 32.0154 - Harness, Kit - Strobe Light

R = 32.0153 - Harness, Kit - Work Light

Wire Reference Key

Harness Section Identifier

= *Black Wire

= White Wire

= Ground

= Splice or Connection

* All black wires that are part of the wire harness

are part of the ground circuit. However, some

components such as lights may be wired where

black may be positive.

All other wires colors are as shown

Black = Ground

Dark Blue = Pre-Heat

Lt Blue = Safety Circuit

Brown = Engine Run / Kill

Gray = 12v Aux / Horn power

Green = Start/Speed/Directional

Lt Green = 12 Aux

Orange = Propane / Slope

Pink = Alarm

Purple = PTO

Red = Power

Tan = RPM

White = Power

Yellow = Light/Directional

Wire Color & Circuit Type

Anything outlined with a blue box is a Standard Feature

Anything outlined with a Green box is a Option

Summary of Contents for 3400L

Page 1: ...Serial Number 3400L AK01001 VENTRAC COM 3400L Revised 08 07 20 09 10086 Rev 09 Original Operator s Manual Operator s Manual ...

Page 2: ...________________________________________ _____________________________________________________________________ Dealer Phone Number _______________________________________________________________ Dealer Fax Number _________________________________________________________________ Model A ____________________________ Serial B _____________________________ Affix Part Serial Number label here Engine Se...

Page 3: ...edures 17 Operator Platform Access 17 Roll Over Protective Structure ROPS 18 Operator Safety Interlock System 19 OPERATIONAL CONTROLS PAGE 20 Standard Operational Control Locations 20 Optional Operational Control Locations 21 RPM Hour Cluster Gauge A 22 Fuel Cluster Gauge B 22 Ignition Switch C 22 Warning Alarm D 22 Steering Wheel E 23 Front Hitch Latch Lever F 23 Circuit Breaker Battery Disconnec...

Page 4: ...ng Attachments 29 Front Hitch 29 PTO Drive Belt Pulley 29 Front Auxiliary Couplers 29 Roll Over Protection System ROPS 30 Weight Transfer Optional Accessory 30 12 Volt 4 Pin Auxiliary Outlets Optional Accessory 30 Operating On Slopes 31 Operation in Water Mud Snow or Ice 31 Towing Or Pushing The Power Unit 31 SERVICE PAGE 32 Service And General Maintenance 32 Cleaning And Appearance Care 32 Servic...

Page 5: ...ar Fuse Panel 44 Switching Speedometer MPH or Km H 44 Replacing Light Bulbs Headlights 44 Replacing The Taillights 45 Replacing the Work Lights 45 Replacing The Turn Signal Lights 45 Replacing The Strobe Light Bulb 45 Drive Belt Inspection 45 Engine Drive Belt Replacement 46 PTO Belt Replacement 46 Transaxle Drive Belt Replacement 47 Clutch Air Gap Inspection Adjustment 48 Wheel Removal Installati...

Page 6: ...in Female Socket 30 0218 4 Pin Male Plug 61 Electrical Troubleshooting Using The Tractor Control Module TCM 62 Electrical Troubleshooting Guide 64 Engine 65 Electrical 66 Hydraulic 67 Power Unit 67 SPECIFICATIONS PAGE 68 Engine 68 Electrical 68 Power Train 68 Controls Instrument Panel 68 Other Features 68 Dimensions 69 Fluid Capacities Specifications 69 Amperage Draw Chart 70 Belt Chart 70 WARRANT...

Page 7: ...0 3042 Horn Kit 70 3041 Rear Weight Bracket Kit 70 3043 Dual Hydraulic Auxiliary Kit 70 3039 Accessories Item Description Part Number Strobe Light Kit 70 3045 Suspension Seat 70 3040 Tilt Steering Kit 70 3019 Trailer Mover Hitch 70 2016 Weather Cab 70 2015 Weight Transfer Kit 70 3014 Work Light Kit 70 3044 Attachments Item Description Part Number Aerator with Open Spoon Tine 39 55490 Aerator with ...

Page 8: ...parking brake indicator PTO On indicator and a low fuel indicator The second gauge includes an engine temperature gauge hour meter tachometer and warning lights for high engine coolant temperature low engine oil pressure and low battery voltage All of the warning indicator lights also trigger an audible alarm to insure the operator is aware of an unsafe condition Why Do I Need an Operator s Manual...

Page 9: ...ughout this manual Right Hand and Left Hand is determined as if sitting on the power unit seat facing forward SIGNAL WORD DEFINITIONS Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme cases Ind...

Page 10: ...all safety decals legible Remove all grease dirt and debris from safety decals and instructional labels If any decals are faded illegible or missing contact your dealer promptly for replacements When new components are installed be sure that current safety decals are affixed to the replacement components A C B D F E C G H ...

Page 11: ...achine and fuel 3 Smoking is prohibited E 1 2 3 4 5 1 DANGER Battery acid is caustic and can cause chemical burns Keep bystanders a safe distance from the battery 2 Wear eye protection such as goggles or a face shield when checking or servicing batteries 3 Wear appropriate protective gear such as rubber gloves and an apron when checking or servicing batteries 4 Do not expose batteries to arcs spar...

Page 12: ...rators must receive training prior to operating the machine 4 Do not operate with shields or guards removed 5 WARNING Read slope operation instructions Slow down when operating on slopes Keep the roll bar in the raised and locked position and the seat belt securely fastened 6 WARNING Keep a safe distance from the edge of drop offs ditches and embankments The machine could roll over if a wheel drop...

Page 13: ...emoved in order to clearly illustrate any instructions Under no circumstance should the machine be operated without these devices in place Alterations or modifications to this machine can reduce safety and could cause damage to the machine Do not alter safety devices or operate with shields or covers removed Before each use verify that all controls function properly and inspect all safety devices ...

Page 14: ...ine is running or immediately after stopping the engine These areas may be hot enough to cause a burn Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury To reduce the hazard of fire keep the battery compartment engine and muffler areas free of grass leaves excessive grease and other flammable materials ...

Page 15: ...und to improve stability While operating on slopes drive in an up and down direction when possible If turning is necessary while driving across slopes reduce speed and turn slowly in the downhill direction Ensure a sufficient supply of fuel for continuous operation A minimum of one half tank of fuel is recommended Roadway Safety Operate with safety lights when operating on or near roadways Obey al...

Page 16: ...g or imme diately after stopping the engine These areas may be hot enough to cause a burn Allow the engine to cool before storing and do not store near an open flame Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury Springs may contain stored energy Use caution when disengaging or removing springs and ...

Page 17: ...eject high pressure hydraulic fluid Hydraulic fluid escaping under high pressure can penetrate the skin causing serious injury leading to severe complications and or secondary infections if left untreated If hydraulic fluid is injected into the skin seek immediate medical attention no matter how minor the injury appears Hydraulic system may contain stored energy Before performing maintenance or re...

Page 18: ... as clearance allows Never lower a folding ROPS in areas where there are slopes drop offs or water Check carefully for overhead clearances i e branches doorways electrical wires before driving under any objects and do not contact them Always wear the seat belt when the roll bar is locked in the upright position Be certain the seat belt can be released quickly in the event of an emergency Do not we...

Page 19: ...ey to the RUN position do not start the engine As listed for each test engage or disengage the parking brake and sit on the seat or raise body weight from seat The engine starter should or should not engage as described for each test Tests 4 6 test the Engine Run function For each test start the power unit so that the engine is running As listed for each test engage or disengage the parking brake ...

Page 20: ... Switch D Warning Alarm Continuous E Steering Wheel F Front Hitch Latch Lever G Circuit Breaker Battery Disconnect H Seat Belt I Fuel Shut off Valve J Primary SDLA Control Lever K Secondary SDLA Control Lever L Foot Pedal M Selector Lever Parking Brake N Auxiliary Hydraulic Quick Couplers O PTO Switch P Headlight Switch Q Throttle Lever R Choke Lever S Seat Latch Strap T Transaxle Neutral Levers O...

Page 21: ...se images AA Horn Switch BB Directional Signal Switch CC Hazard Flasher Switch DD Work Light Switch EE Strobe Light Switch FF Rear 12V Switch On Off GG Rear 12V Switch Momentary On Off On HH Rear 12V 4 Pin Socket II Back Up Alarm JJ Front 12V Switch On Off KK Front 12V Buttons Momentary On LL Front 12V 4 Pin Socket MM Front Hitch Valve NN Steering Tilt Adjustment Lever OO Weight Transfer Select Le...

Page 22: ...when the engine oil pressure is below safe levels The light comes on when the ignition key is switched to the on position and stays illuminated until the engine is started and safe oil pressure develops If this light and alarm comes on during operation immediately shut off the engine Do not restart the engine until the problem has been located and corrected Fuel Cluster Gauge B 1 Fuel Gauge 2 Low ...

Page 23: ...ing the valve counterclockwise 1 to the stop allows fuel to flow to the engine Turning the valve clockwise 0 to the stop shuts off the fuel flow to prevent fuel leakage when changing fuel filters or servicing the fuel system Turn off the fuel shut off valve when transporting the power unit on a truck or trailer and when parking the power unit indoors SDLA Control Levers J K 1 Forward Direction 2 R...

Page 24: ...henever the operator is unsure of the power unit s response to the task being performed Placing the selector lever in the neutral assist off position 3 disengages the neutral assist spring This position is designed for experienced operators when using the power unit in open areas where travel speed and direction are relatively constant and control is easily maintained The neutral assist off positi...

Page 25: ...ough the hole in the lever to aid in pulling the lever out to the neutral position Horn Switch AA Press the horn switch to 1 1 1 Horn Signal sound the signal horn The horn will sound until the horn switch is released Directional Signal Switch BB 1 1 2 2 1 Left Turn Signal 2 Right Turn Signal Pressing the left portion of the directional signal switch turns the left turn signal on Pressing the right...

Page 26: ...socket on Releasing the switch turns electrical power off Front Hitch Valve MM The front hitch valve 1 Slow Locked 2 Fast 1 1 2 2 is used to control the lowering of the front hitch Turning the knob on the front hitch valve counterclockwise increases the speed at which the front hitch and attachment can be lowered Turning the knob clockwise decreases the speed at which the front hitch and attachmen...

Page 27: ...system if adequate warm up isn t allowed Warm up time is increased in colder weather CAUTION Do not use ether or starting fluids Use of starting fluids in the air intake system may be potentially explosive or cause a runaway engine condition Use of starting fluids could result in engine dam age and or personal injury The 3400 is equipped with an interlock system for operator safety The safety inte...

Page 28: ... foot pedal in the opposite direction that you are traveling Return the SDLA control lever or foot pedal to the neutral position to make a complete stop If in the case of an emergency the power unit cannot be stopped with the SDLA control lever pull back the selector lever to engage the parking brake CAUTION If the parking brake is engaged while the power unit is moving the engine will shut off an...

Page 29: ...n shown above When the belt is in place around the drive pulley engage the attachment s PTO belt tensioner Front Auxiliary Couplers CAUTION EQUIPMENT DAMAGE Dirt and other debris in hydraulic system can cause damage to the system Wipe clean the mating parts of the couplers before coupling Use protective rub ber plugs over hydraulic couplers when not in use If attachment requires auxiliary hydrauli...

Page 30: ...lside maneuverability aids in lifting the attachment reduces steering effort and lessens the attachment resistance when in contact with the ground The operator can select different transfer rates by selecting one of the four positions from no weight transfer 0 to maximum weight transfer 3 Set the weight transfer to 0 when attaching or detaching any attachment To set the weight transfer raise the f...

Page 31: ... on slopes Refer to Weight Transfer section Always operate carefully and in a manner that does not compromise safety Always keep the roll bar in the upright locked position and fasten yourself securely with the seat belt Operation in Water Mud Snow or Ice WARNING Operation in water mud snow or ice decreases power unit traction and increases the potential for unexpected difficulties or loss of cont...

Page 32: ...e agents should be pretreated with a corrosion preventative CAUTION If the engine has been running it must be allowed to cool in order to prevent damage to the block and exhaust manifold Do not direct high pressure water at the engine air cleaner muffler radiator hydraulic oil cooler or any electrical components Allow the power unit and all components to cool before washing Refer to the specific s...

Page 33: ... Panel 8 Right Hood Panel 9 SDLA Access Cover 10 Right Center Pivot Cover 7 7 8 8 10 10 9 9 removed or opened during service 12 12 13 13 14 14 12 Top Center Pivot Guard 13 Left Center Pivot Guard 14 Right Center Pivot Guard Lubrication Locations Lubrication is required at the Silicon Based Spray Lube Grease following locations Refer to the maintenance schedule for service intervals and amount of g...

Page 34: ...il level reading 1 Attention After connecting a new attachment or kit that runs off the power unit s hydraulic system run the attach ment through a complete cycle then stop and check the hydraulic oil level Park the power unit on a level surface and adjust the steering to aim the power unit straight ahead 2 Fully raise the front hitch 3 Engage the parking brake and shut off the engine 4 Remove the...

Page 35: ...al minutes Turn the steer ing wheel to the left and right a couple of times to purge any trapped air out of the hydraulic system 12 Shut off the power unit engine and allow the power unit to sit for a minimum of five minutes 13 Check the hydraulic oil level and add HydroTorq XL synthetic hydraulic oil if necessary Refer to the manual section for checking hydraulic oil level 14 Inspect the hydrauli...

Page 36: ...ain pan minimum 4 quart 3 8 liter under the rear axle drain 3 Remove the drain plug A from front of the rear transaxle and allow the hydraulic oil to drain from the transaxle A A 4 Remove the plug B on the right side of the transaxle to allow venting 5 B B C C Clean the drain plug reinstall into the rear trans axle and torque to 22 ft lbs 30 Nm 6 The rear transaxle can be filled through either the...

Page 37: ...evel no higher than the Full B level on the dipstick 9 If oil level is above the Full B mark drain some engine oil to achieve the proper level 10 Reinstall the dipstick and replace the top hood panel Changing Engine Oil And Filter 1 CAUTION Contact with engine oil can irritate your skin Wear protective gloves when working with engine oil If you come in contact with engine oil wash it off immediate...

Page 38: ...eck for oil leaks around the oil filter 19 Check the engine oil level after allowing the engine to cool for approximately 2 minutes Add oil if necessary Changing Air Filter Elements CAUTION When the air filter elements are removed an open ing is created to the internal parts of the engine Be sure nothing falls into the canister that could make its way into the engine Have the new filter elements r...

Page 39: ...ny fuel spills and allow fuel vapors to dissipate before starting the engine 9 Close the left hood panel Changing The In line Fuel Filter 1 Park the power unit on a level surface 2 Engage the parking brake and shut off the engine 3 Remove the key from the ignition switch 4 Turn the fuel shut off valve to the Off position 5 Remove the top hood panel 6 Place shop towels underneath the fuel filter to...

Page 40: ...loor next to the power unit NOTE if fuel tank strap does not flex enough to allow tank removal bend the strap forward and out of the way then remove fuel tank 11 Remove the plug from the tank surround panel to access the left spark plug C 12 C C Open the right hood panel to access the right spark plug 13 After changing spark plugs reinstall the plastic plug into the hole in the tank surround panel...

Page 41: ...ctrolyte is splashed in eyes flush immediately with water for 15 30 minutes and seek immediate medical attention If battery electrolyte is swallowed get medical attention immediately Drink large quantities of water followed by Milk of Magnesia beaten egg or vegetable oil DO NOT give fluids that would induce vomiting Removing The Battery 1 Park the power unit on a level surface 2 Engage the parking...

Page 42: ...If possible remove the battery from the power unit before charging 2 Refer to the battery charger s manual for spe cific charging instructions 3 If electrolyte is expelled or excessive gassing occurs or if the temperature of the battery exceeds 125 F 52 C charging must be tem porarily stopped to permit cooling After cooling reduce the charging rate before starting the charger again Jump Starting P...

Page 43: ...arking brake and shut off the engine 3 Remove the key from the ignition switch 4 Turn the battery disconnect switch to the Off position A A B B 5 Open the left hood panel 6 Remove the sealed fuse cap from the power relay module 7 Identify and pull the defective fuse from the socket 8 Power Relay module J Case Fuse Position Fuse Circuit Top A 50 amp Rear Fuse Panel Supply Bottom B 50 amp Key Switch...

Page 44: ...left hood panel 10 Turn the battery disconnect switch to the On position Switching Speedometer MPH or Km H 1 Park the power unit on a level surface 2 Engage the parking brake shut off the engine and remove the key from the ignition switch 3 Remove the steering column cover to access the wiring for the gauges Follow the harness from the fuel cluster gauge to locate the green wire labeled A 013 with...

Page 45: ...rom the base 6 Hold the circuit board B in place with one hand and remove the strobe bulb C 7 Install the new strobe bulb pushing it securely onto the cir cuit board connectors 8 Ensure the circuit board and the o ring are in place and rein stall the strobe lens 9 Turn the battery dis connect switch to the On position Drive Belt Inspection Always set the parking brake shut off power unit engine re...

Page 46: ...t canvas pieces 13 Replace the top hood panel PTO Belt Replacement 1 Park the power unit on a level surface 2 Engage the parking brake and shut off the engine 3 Remove the key from the ignition switch and allow the engine to cool 4 Remove both center pivot canvas pieces 5 Remove the left and right center pivot guards 6 Remove the SDLA access cover 7 Remove the tunnel access cover 8 Disconnect the ...

Page 47: ... switch and allow the engine to cool 4 Follow the steps in the PTO Belt Replacement section to remove the PTO belt from the PTO clutch Note it is not necessary to completely remove the PTO belt from the power unit 5 CAUTION Spring may be under high tension Use caution when releasing spring to prevent pinching fingers Locate the idler pulley assembly that tensions each transaxle drive belt and care...

Page 48: ...n a level surface 2 Engage the parking brake and shut off the engine 3 Remove the key from the ignition switch 4 WARNING If power unit is not adequately supported the unit could accidentally fall and trap or crush a person or appendage causing severe injury or death Loosen the wheel lug nuts but do not remove 5 Lift up the corner of the power unit and secure with a jack stand 6 Remove the lug nuts...

Page 49: ...ed without excessive resistance If any problems are detected during this inspection the component must be replaced prior to operating the power unit Parking Brake Inspection Adjustment The parking brake tension must be set between a minimum of 15 pounds 7 kg and a maximum of 22 pounds 10 kg of force required to engage the selector lever into the park brake position If the force required to engage ...

Page 50: ...dealer for neutral position adjustment Storage 1 Clean the power unit 2 Attention To maintain the finish of the power unit and attach ment thoroughly wash the equipment to remove any corrosive agents e g salt Failure to clean the equip ment may result in corrosion of including but not lim ited to steel aluminum and electrical components Inspect for loose or missing hardware damaged components or s...

Page 51: ...arge level periodically and charge the battery if necessary Short Term Storage Less than 4 Months 1 Add a quality fuel stabilizer to the fuel tank Fol low the manufacturer s recommended mixing ratios Start the power unit s engine and run for 10 minutes to allow the fuel stabilizer to travel all through the fuel system 2 Turn off the power unit engine and remove the key 3 Engage the parking brake 4...

Page 52: ...service interval Check Front Hitch Pivot Bolts Torque to 75 ft lbs 102 Nm Operation in severe conditions may require more frequent service intervals Consult Engine Owner s Manual for engine oil information and complete servicing information Check Wheel Lug Nuts Torque to 85 ft lbs 115 Nm Check Steering Cylinder Bolts Torque to 150 ft lbs 205 Nm Check Front Rear Connector Link Bolts Torque to 150 f...

Page 53: ... High Temperatures Check Front Hitch Pivot Bolts Torque to 75 ft lbs 102 Nm Operation in severe conditions may require more frequent service intervals Consult Engine Owner s Manual for engine oil information and complete servicing information Check Wheel Lug Nuts Torque to 85 ft lbs 115 Nm Check Steering Cylinder Bolts Torque to 150 ft lbs 205 Nm Check Front Rear Connector Link Bolts Torque to 150...

Page 54: ...SERVICE Service 54 Ventrac Maintenance Log Model Number ___________________ Serial Number Date Hours Description of Repairs Service Initials ...

Page 55: ...SERVICE Service 55 Date Hours Description of Repairs Service Initials Ventrac Maintenance Log ...

Page 56: ...Blank Page ...

Page 57: ... Light Wire Reference Key Harness Section Identifier Black Wire White Wire Ground Splice or Connection All black wires that are part of the wire harness are part of the ground circuit However some components such as lights may be wired where black may be positive All other wires colors are as shown Black Ground Dark Blue Pre Heat Lt Blue Safety Circuit Brown Engine Run Kill Gray 12v Aux Horn power...

Page 58: ...ach 2 Starter A B C D B A A B C D E F G H B 154 MALE FEMALE B 003 B 001 B 002 B 004 B 005 B 006 B 007 B 008 B 009 B 010 B 011 B 012 B 013 B 014 B 019 B 015 B 016 B 017 B 018 B 011 B 143 B 004 B 005 B 006 B 007 B 008 B 124 B 123 B 125 B 111 B 113 B 122 B 116 B 115 B 120 B 014 B 121 B 116 B 115 B 016 B 017 B 012 B 013 B 010 B 009 B 112 B 114 B 118 B 117 B 123 B 122 B 118 B 117 B 110 B 123 B 098 B 09...

Page 59: ... 026 A 042 A 027 A 066 A 045 A 058 A 062 A 063 A 063 A 062 A 058 A 073 A 064 A 072 A 059 A 076 A 071 A 060 A 075 A 011 A 052 A 069 A 074 A 061 A 070 A 076 A 058 A 053 A 038 A 038 A 027 A 026 A 248 A 001 A 004 A 054 A 005 A 006 A 007 A 044 A 049 A 008 A 044 A 050 A 048 A 051 A 039 A 041 A 009 A 040 A 055 A 055 A 054 A 056 A 013 A 020 A 021 A 014 A 040 A 051 A 015 A 056 L 186 L 187 A 236 L 188 L 187...

Page 60: ... Glow Plug Glow Plug Light 50A J Case Fuse 80A Fuse Link C 133 C 136 KILL TIMER 1 3 2 4 C 136 Diesel Pre Heat Ground Pwr Dsl Kill Switch Engine Run 85 86 87 87a 30 Starter A B C D E F G H A B C D E F G H D 124 D 125 D 123 D 126 D 007 C 124 C 007 C 123 C 154 D 124 D 125 D 123 D 154 D 007 C 122 C 008 C 116 C 115 C 120 C 014 C 124 C 007 C 133 C 122 C 008 C 116 C 014 C 137 C 142 C 142 C 141 C 140 C 13...

Page 61: ...ositive Negative Momentary Switched Reversing Refer to the part diagram in the attachment s operator s manual for specific wire color and terminal position for each model 30 0219 4 pin female socket is used in the 70 3036 12 Volt Front kit 70 3050 12 Volt Rear Kit 30 0218 4 pin plug is used on attachments to connect to the 30 0219 socket on the power unit 30 0219 4 Pin Female Socket 1 1 2 2 3 3 4 ...

Page 62: ...ey switch must be in the On position Neutral Switch B The light indicates the circuit is closed and the power unit s forward reverse control is in neutral In order for this light to operate the key switch must be in the On position and the forward reverse con trol SDLA must be in the neutral position PTO Switch C The light indicates the PTO switch is in the On position In order for this light to o...

Page 63: ... installed and an attach ment such as the generator is connected the TCM will automatically enable the Remote PTO function In this mode the PTO switch on the gen erator replaces the seat switch criteria for the PTO to function The parking brake must be engaged for the Remote PTO to function The following engine commands are engine spe cific Engine 12V Run M Not used on the 3400L Engine Stop Ground...

Page 64: ...urn on If no other lights turn on check the 5 amp fuse in slot 9 of the rear fuse panel Replace this fuse if necessary If any other lights turn on you can start troubleshooting the rest of the TCM functions 3 To troubleshoot the circuits in the chart below the corresponding LED lights must be On for the circuit to function If any of the required LED lights are not on refer to the troubleshooting s...

Page 65: ...uel filters Fuel tank vent not operating properly Stale dirty fuel OR wrong seasonal fuel mixture Insufficient fuel level Faulty spark plugs Moisture in spark plug pockets Incorrect choke setting Faulty fuel pump Incorrect valve clearance Valve seat failure Engine low on power Plugged or partially plugged air filters Plugged or partially plugged fuel filters Low cylinder compression Engine overhea...

Page 66: ...ion and check to see if any of the other lights turn on If no other lights turn on check the 5 amp fuse in slot 9 of the rear fuse panel If any other lights turn on you can start troubleshooting the rest of the TCM functions Symptom Possible Cause Battery does not charge Loose or corroded connections Broken or loose wire in charge system Blown fuse or fuse link in charge system Defective battery D...

Page 67: ...p charge pressure is low Excessive load on hydraulic system Excessive noise in hydraulic system Hydraulic oil level is low Plugged hydraulic oil filter Wrong oil used in hydraulic system Cold weather allow power unit to warm up Hydraulic system overheats Debris buildup around transaxle Damaged transaxle cooling fan Power Unit Symptom Possible Cause Power unit will not move with engine running Sele...

Page 68: ...rward Speed Reverse Speed 7 4 mph 11 6 4 kph Brakes Hydro Dynamic Hydraulic Oil Filtration 10 Micron Controls Instrument Panel Steering Power PTO Power Take Off Electric w brake Throttle Control Cable Directional Control Speed Direction Lift Auxiliary SDLA Control Orientation Hand Foot Gauges Tachometer Water Temperature Hour Meter Fuel Speedometer Parking Emergency Brake Disc Other Features Turni...

Page 69: ...ydraulic Oil Front Transaxle Reservoir HydroTorq XL Synthetic Hydraulic Oil 5 9 quarts 5 6 liters 21 0124 Hydraulic Oil Rear Transaxle HydroTorq XL Synthetic Hydraulic Oil 3 quarts 2 8 liters Fuel System Unleaded Gasoline Max 10 Ethanol Minimum 87 Octane 5 gallons 18 9 liters 13 891035 Grease Lithium Complex NLGI 2 Refer to Maintenance Chart use API Classification SH SJ or higher For optimal engin...

Page 70: ...Light Kit 0 2 1 3 0 2 t i K n a F t s o r f e D 6 6 0 0 2 0 7 70 2015 LW452 Weather Cab Work Lights On Windshield Wiper On 9 7 1 3 0 2 t i K n a F t s o r f e D 6 6 0 0 2 0 7 0 4 t i K r e h s a W d l e i h s d n i W 8 4 1 8 0 7 70 8161 Strobe Light Kit 35 70 8162 Hazard Lig 8 8 t i K t h 70 8025 12 Volt Actuator Kit LX523 Snowblower 0 8 23 0136 1 Directional Control Valve KV550 KV552 1 8 70 8035 ...

Page 71: ...s and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Ventrac equipment Proof of purchase may be required by the dealer to substantiate any warranty claim Only warranty work performed and submitted by an Authorized Ventrac Dealer may be eligible for warranty credit This warranty extends only to Ventrac commercial equipment operated under ...

Page 72: ...set forth herein V P I shall not be liable for cost of removal or installation nor shall V P I be responsible for any direct indirect special or consequential damages of any nature In no event shall V P I be liable for any sum in excess of the price received for the goods for which liability is claimed There are no representations or warranties which have been authorized to the buyer of the Ventra...

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