Vencon UBA 5 Let'S Get Started Manual Download Page 26

2.

You have a 1.0A power supply which doesn't supply enough current to power both channels at their maximum
charge current.  You should enter 1.0 as the power supply current in the UBA's calibration file.  The setting of
the Power Supply Current radio selection box is important.  If Evenly divide between channels is selected
then each channel will get up to almost 500mA charge current.  If Share as required between channels is
selected then one channel can use almost the full 1A charge current and the other channel gets nothing.

Notes:

If you enter in power supply rating higher then what your power supply can provide then you risk damaging
your power supply.

If your power supply can't provide the maximum current to each channel and you have checked the Share as
required between channels
 radio button then you should only run one battery analysis at a time.  Otherwise
one channel can have little or no current available for charging.  The software isn't able to delay starting a
charging cycle on a channel until the required current is available.

If you are running the UBA off of two power supplies, one for the UBA's electronics and one for charging (i.e.
the UBA5-30V) then enter a negative number, i.e. -3.0 if you have a 3A power supply.  The negative sign
means that the power supply is not powering the UBA's electronics and no margin need be made for that.

The UBA uses the peak current from each channel for sharing the power supply current.  So if one channel is
on PWM charge (i.e. the charge current is pulsing) the peak current is used.  This is very conservative and will
be looked into in the future.

If you are using the UBA exclusively for testing primary batteries then set the maximum power supply current
to 0.001 (1mA), not 0. The UBA will then never turn on the charger

5.2. Importing Results into  a Spreadsheet

You can import the results file (.uba file)  into a spread sheet for further analysis or graphing.

Microsoft Excel

In Microsoft Excel, select Open... (File menu).  For Files of type: choose Text Files (*.prn *.txt, *.csv), type “*.uba”
into the File name: box and press Enter or click Open.  Choose a results file and click Open.  In the Text Import
Wizard dialog box choose Delimited, click Next and then select Comma as the delimiter.  Click Finished.

A faster method is to add a “.csv” file extension after the “.uba” on the results file (i.e. My Test.uba.csv).  Double click
on the file and Excel will start up and import the results file.

In the private section on our web site you’ll find a macro for Excel that imports and graphs results files automatically.

OpenOffice.org Calc

In OpenOffice.org Calc, select Open... (File menu).  For Files of type choose Text CSV (*.csv, *.txt), type “*.uba into
the File name box and click Open.  Now locate the file you want to import.   The Text Import window will pop open.
Choose Comma for the Separator options and click OK.  The UBA results file will be imported into Calc ready for
graphing.

5.3. Warnings

The negative battery inputs on both channels are connected to the ground on the PC and to the ground/earth on the
UBA power supply.  Only test batteries that are floating (i.e. not connected to anything).  We sell a self powered RS232
opto-isolator designed specifically for the UBA that will isolate the UBA from the PC’s ground for testing batteries that
aren’t floating (contact us for assistance).

Page 22

The UBA Let's Get Started Guide

Summary of Contents for UBA 5

Page 1: ...re to learn more We recommend that you read these first three chapters before you run your first battery analysis it won t take that long Notes The latest version of software and online help is availa...

Page 2: ...ge non rechargeable batteries such as alkaline carbon zinc or non rechargeable lithium batteries Attempting to charge them may result in explosion Do not short the positive and negative battery termin...

Page 3: ...Battery Analysis 7 3 3 Starting the Battery Analysis 10 3 4 Monitoring the Battery Analysis 11 3 5 Interpreting the Results Is My Battery Any Good 11 4 Creating a Battery Analysis Routine 13 4 1 Advan...

Page 4: ...turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation...

Page 5: ...e from 15 to 24V see section 5 1 Choosing and Setting Up a Power Supply for more information Connect the power supply output cable to the back of the UBA and plug the power supply s AC cable into a wa...

Page 6: ...they are on but you will have to re initialize the UBA network for any new UBAs to be recognized 1 4 Extending the Serial Cable You can extend the UBA s serial cable with a shielded extension cable W...

Page 7: ...comes with two sets of battery cables with alligator clips Additional plugs or cables are available from us Plug the cables into the front of the UBA and connect the red clip to the positive terminal...

Page 8: ...tant Data Location During the installation you will be asked where to locate the application s database This folder called VenconUBA is where the files containing battery analysis routines are stored...

Page 9: ...oftware which comm port s to use on the Serial Port tab in the Options dialog box File menu Only free comm ports are displayed You can choose more then one comm port UBA Console will check them all fo...

Page 10: ...copy If you ve made it so far you should see this Figure 8 UBA Console with the UBA network initialized icons are enabled UBA Console has now established communications with the UBA s and you can sta...

Page 11: ...u can t run the load and the charger at the same time Besides applying a load or charge current the Multitester can also do a constant voltage charge a quick test measures battery internal resistance...

Page 12: ...need to be filled in before you can start the analysis Battery Parameters Number of Cells and Capacity Enter the number of cells in series and rated capacity of the battery For battery packs the rated...

Page 13: ...hat you enter is the number of cells in the battery pack and the capacity is the capacity of each cell not the sum of the capacity of all the cells i e the cell capacity is the same as the pack s capa...

Page 14: ...Filename In the Analysis Results Filename edit field enter a filename to store the analysis results I suggest that you use a filename that contains information describing the battery you re testing F...

Page 15: ...f and the charging starts sometimes after an optional rest Click the View Results icon on the tool bar to get a graphical view and summary of the progress so far The battery analysis is finished when...

Page 16: ...arge section you can see that the battery with a rated capacity of 600mAh was discharged 580mAh This battery tested at 97 of rated capacity 580mAh 600mAh x 100 A battery with a capacity of over 90 of...

Page 17: ...tle click on Title Edit menu Congratulations You ve completed a battery analysis You now know how to setup and initialize the UBA start a battery analysis and interpret the results The next stage is t...

Page 18: ...cycle by right clicking and choosing NiCd NiMH Add Cycle Standard Charge Cycle Finally add a cycle that will discharge the battery and measure its capacity Right click again and choose NiCd NiMH Add...

Page 19: ...ion Entering the finished parameters The UBA Let s Get Started Guide Page 15 Enter 10 for the Sample Time The battery voltage and charge current will be saved every 10 seconds to the results file Ente...

Page 20: ...ds as show below Figure 24 Discharge Action Entering the discharge current parameters Click the Finished tab Page 16 The UBA Let s Get Started Guide Load Select Relative Enter 0 2 for the Discharge Cu...

Page 21: ...Using BAR Routines In order to keep the BAR layout uncluttered and easy to maintain you can use subroutines called routines to group actions For example to add a battery analysis routine a discharge c...

Page 22: ...stems The use of relative currents allow you to design BARs that work independently of battery capacity If you prefer you can still specify absolute values Page 18 The UBA Let s Get Started Guide Figu...

Page 23: ...nes already populated with some actions They are accessible from NiCd NiMH Add Routine Goto This branches either forward or backwards You can specify the number of times to branch i e run a charge dis...

Page 24: ...ines in Calibration File Each UBA has its own calibration file xxxx uba where xxxx is the serial number of the UBA In the calibration file there s three lines that describe the power supply that s pow...

Page 25: ...r supply current by checking the Evenly divide between channels radio button on the Charger tab in the Options dialog box File menu This evenly divides the power supply current among both channels so...

Page 26: ...will be looked into in the future If you are using the UBA exclusively for testing primary batteries then set the maximum power supply current to 0 001 1mA not 0 The UBA will then never turn on the c...

Page 27: ...and 28W internal dissipation The UBA can charge at up to 2A per channel power supply permitting It uses a low noise linear constant current charger that drops the voltage from the power supply to your...

Page 28: ...oftware installed Install it by running the hhupd exe file See above for location of files The DLL with the name SHLWAPI DLL is not found for Win95 and NT only If you receive this error message you wi...

Page 29: ...e the battery pack s nominal voltage usually printed on the pack by 3 6V for li ion cells 1 2V for NiCd NiMH cells or by 2V for SLA cells My battery pack has four 1000mAh cells in series What s the pa...

Page 30: ...tery load setting and respond to the analog input signals simulate temperature We sell a connector to bring the accessory port to the back of the UBA and also an optical isolated output connector More...

Page 31: ...while charging then you should use the NiCd Test with Timed Charge or NiMH Test with Timed Charge routine NiCd Test with Timed Charge NiCd NiMH Test with Timed Charge NiMH Cycling a battery to determ...

Page 32: ...battery can be damaged or explode SLA Charge SLA gel cell or lead acid Charging a sealed lead acid SLA or wet lead acid battery It uses a two step charge algorithm consisting of a current limited cha...

Page 33: ...nector then they will match the description in the calibration file If you wish you can change the probe names in the calibration file Figure 32 Temperature Probe connections on back of UBA chassis Ch...

Page 34: ...y temperature then you ll need to set this in the BAR For NiCd NiMH charging open the BAR in the BAR designer and click the charging action Select the Finished tab and check Temperature Probe On the T...

Page 35: ...re curves one for the battery temperature and the other for the rate of battery temperature change The temperature peaks at line B which is when the charger was turned off A temperature cut off works...

Page 36: ...ed Guide Figure 35 Test results from deliberately over charging a battery pack 1 25 1 30 1 35 1 40 1 45 1 50 1 55 1 60 0 0 0 5 1 0 1 5 Charging Capacity 1 0 100 Voltage per Cell 20 10 0 10 20 30 40 50...

Page 37: ...one and to the banana input on the channel combiner See diagram below Figure 36 Using the UBA Channel Combiner Two or More UBAs Combine the channels of two or more UBAs the same as you combine the cha...

Page 38: ...g on the Channel menu 3 Then start a battery test on the virtual UBA by clicking on the Instrument menu Page 34 The UBA Let s Get Started Guide Figure 37 Software instructions for combining channels a...

Page 39: ...s Approvals CE and FCC Size Weight 130mm x 170mm x 75mm WxLxH 820g Warranty Two year parts and labour Software UBA Console included for Win9X NT4 2000 XP Vista Linux Wine Two Year Limited Warranty War...

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