Vencon UBA 5 Let'S Get Started Manual Download Page 17

In the Peak Charge section notice that the battery was quick charged for 738mAh.  This is greater than the measured
capacity of the battery, which is to be expected since charging is always less than 100% efficient.  This also means
that the battery received the full peak charge and didn’t false peak.  A false peak is a voltage peak that can occur
during the beginning of the charge cycle.  It normally occurs on a new battery or a battery that hasn't been cycled in
over a couple of months.  Also a poor electrical connection to the battery can cause a premature peak.  Had the
charged capacity been less than the discharged capacity then, most likely, something interrupted the charging, and the
battery wasn’t fully charged.  The 3h Equalization Charge is programmed for 3 hours at 60mA which equalizes the
cells and ensures that each one is 100% charged.

Note: for this example we used a simplified version of the “NiCd Test with Peak Charge.bar” BAR with just one
discharge and one charge cycle.

Conclusion:

This battery is in good condition.  Cycle it regularly to keep it effective and replace it when its capacity drops to below
70 or 80%.

Hints:

To zoom, use your mouse to select an area (top left to bottom right).

To pan, press the right mouse button and drag.

To change the title, click on Title (Edit menu).

Congratulations! You've completed a battery analysis.  You now know how to setup and initialize the UBA, start a
battery analysis and interpret the results.  The next stage is to create your own BARs so that you can get the UBA to
do exactly the analysis that you want.

4. Creating a Battery Analysis Routine

I consider the battery analysis routines the most exciting part of UBA Console.  We designed the battery
analysis routine from the ground up to be so powerful and expandable that you'll be able to analyze your
batteries using methods that you never thought possible -- this has certainly been our experience.  Once
you've used our battery analysis routine designer you'll never want to go back to the old "fill in the blank" type
of battery analysis.

Marc A. Venis P.Eng., M.A.Sc
President Vencon Technologies Inc.

The Battery Analysis Routine (BAR) Designer allows you to create a battery analysis using graphical techniques.
Once you learn the basics of how to design a simple BAR, you'll be able to design your own advanced BARs that can
form, recondition, and life test batteries, create and erase memory in NiCd/NiMH cells, and many other advanced
functions.

Let's create a simple BAR: a NiCd battery test based on IEC (International Electrotechnical Commission)
specifications.  From the UBA Console main window select Battery Analysis Routine Designer (File menu).  You
should get an empty routine like this:

The UBA Let's Get Started Guide

Page 13  

Summary of Contents for UBA 5

Page 1: ...re to learn more We recommend that you read these first three chapters before you run your first battery analysis it won t take that long Notes The latest version of software and online help is availa...

Page 2: ...ge non rechargeable batteries such as alkaline carbon zinc or non rechargeable lithium batteries Attempting to charge them may result in explosion Do not short the positive and negative battery termin...

Page 3: ...Battery Analysis 7 3 3 Starting the Battery Analysis 10 3 4 Monitoring the Battery Analysis 11 3 5 Interpreting the Results Is My Battery Any Good 11 4 Creating a Battery Analysis Routine 13 4 1 Advan...

Page 4: ...turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation...

Page 5: ...e from 15 to 24V see section 5 1 Choosing and Setting Up a Power Supply for more information Connect the power supply output cable to the back of the UBA and plug the power supply s AC cable into a wa...

Page 6: ...they are on but you will have to re initialize the UBA network for any new UBAs to be recognized 1 4 Extending the Serial Cable You can extend the UBA s serial cable with a shielded extension cable W...

Page 7: ...comes with two sets of battery cables with alligator clips Additional plugs or cables are available from us Plug the cables into the front of the UBA and connect the red clip to the positive terminal...

Page 8: ...tant Data Location During the installation you will be asked where to locate the application s database This folder called VenconUBA is where the files containing battery analysis routines are stored...

Page 9: ...oftware which comm port s to use on the Serial Port tab in the Options dialog box File menu Only free comm ports are displayed You can choose more then one comm port UBA Console will check them all fo...

Page 10: ...copy If you ve made it so far you should see this Figure 8 UBA Console with the UBA network initialized icons are enabled UBA Console has now established communications with the UBA s and you can sta...

Page 11: ...u can t run the load and the charger at the same time Besides applying a load or charge current the Multitester can also do a constant voltage charge a quick test measures battery internal resistance...

Page 12: ...need to be filled in before you can start the analysis Battery Parameters Number of Cells and Capacity Enter the number of cells in series and rated capacity of the battery For battery packs the rated...

Page 13: ...hat you enter is the number of cells in the battery pack and the capacity is the capacity of each cell not the sum of the capacity of all the cells i e the cell capacity is the same as the pack s capa...

Page 14: ...Filename In the Analysis Results Filename edit field enter a filename to store the analysis results I suggest that you use a filename that contains information describing the battery you re testing F...

Page 15: ...f and the charging starts sometimes after an optional rest Click the View Results icon on the tool bar to get a graphical view and summary of the progress so far The battery analysis is finished when...

Page 16: ...arge section you can see that the battery with a rated capacity of 600mAh was discharged 580mAh This battery tested at 97 of rated capacity 580mAh 600mAh x 100 A battery with a capacity of over 90 of...

Page 17: ...tle click on Title Edit menu Congratulations You ve completed a battery analysis You now know how to setup and initialize the UBA start a battery analysis and interpret the results The next stage is t...

Page 18: ...cycle by right clicking and choosing NiCd NiMH Add Cycle Standard Charge Cycle Finally add a cycle that will discharge the battery and measure its capacity Right click again and choose NiCd NiMH Add...

Page 19: ...ion Entering the finished parameters The UBA Let s Get Started Guide Page 15 Enter 10 for the Sample Time The battery voltage and charge current will be saved every 10 seconds to the results file Ente...

Page 20: ...ds as show below Figure 24 Discharge Action Entering the discharge current parameters Click the Finished tab Page 16 The UBA Let s Get Started Guide Load Select Relative Enter 0 2 for the Discharge Cu...

Page 21: ...Using BAR Routines In order to keep the BAR layout uncluttered and easy to maintain you can use subroutines called routines to group actions For example to add a battery analysis routine a discharge c...

Page 22: ...stems The use of relative currents allow you to design BARs that work independently of battery capacity If you prefer you can still specify absolute values Page 18 The UBA Let s Get Started Guide Figu...

Page 23: ...nes already populated with some actions They are accessible from NiCd NiMH Add Routine Goto This branches either forward or backwards You can specify the number of times to branch i e run a charge dis...

Page 24: ...ines in Calibration File Each UBA has its own calibration file xxxx uba where xxxx is the serial number of the UBA In the calibration file there s three lines that describe the power supply that s pow...

Page 25: ...r supply current by checking the Evenly divide between channels radio button on the Charger tab in the Options dialog box File menu This evenly divides the power supply current among both channels so...

Page 26: ...will be looked into in the future If you are using the UBA exclusively for testing primary batteries then set the maximum power supply current to 0 001 1mA not 0 The UBA will then never turn on the c...

Page 27: ...and 28W internal dissipation The UBA can charge at up to 2A per channel power supply permitting It uses a low noise linear constant current charger that drops the voltage from the power supply to your...

Page 28: ...oftware installed Install it by running the hhupd exe file See above for location of files The DLL with the name SHLWAPI DLL is not found for Win95 and NT only If you receive this error message you wi...

Page 29: ...e the battery pack s nominal voltage usually printed on the pack by 3 6V for li ion cells 1 2V for NiCd NiMH cells or by 2V for SLA cells My battery pack has four 1000mAh cells in series What s the pa...

Page 30: ...tery load setting and respond to the analog input signals simulate temperature We sell a connector to bring the accessory port to the back of the UBA and also an optical isolated output connector More...

Page 31: ...while charging then you should use the NiCd Test with Timed Charge or NiMH Test with Timed Charge routine NiCd Test with Timed Charge NiCd NiMH Test with Timed Charge NiMH Cycling a battery to determ...

Page 32: ...battery can be damaged or explode SLA Charge SLA gel cell or lead acid Charging a sealed lead acid SLA or wet lead acid battery It uses a two step charge algorithm consisting of a current limited cha...

Page 33: ...nector then they will match the description in the calibration file If you wish you can change the probe names in the calibration file Figure 32 Temperature Probe connections on back of UBA chassis Ch...

Page 34: ...y temperature then you ll need to set this in the BAR For NiCd NiMH charging open the BAR in the BAR designer and click the charging action Select the Finished tab and check Temperature Probe On the T...

Page 35: ...re curves one for the battery temperature and the other for the rate of battery temperature change The temperature peaks at line B which is when the charger was turned off A temperature cut off works...

Page 36: ...ed Guide Figure 35 Test results from deliberately over charging a battery pack 1 25 1 30 1 35 1 40 1 45 1 50 1 55 1 60 0 0 0 5 1 0 1 5 Charging Capacity 1 0 100 Voltage per Cell 20 10 0 10 20 30 40 50...

Page 37: ...one and to the banana input on the channel combiner See diagram below Figure 36 Using the UBA Channel Combiner Two or More UBAs Combine the channels of two or more UBAs the same as you combine the cha...

Page 38: ...g on the Channel menu 3 Then start a battery test on the virtual UBA by clicking on the Instrument menu Page 34 The UBA Let s Get Started Guide Figure 37 Software instructions for combining channels a...

Page 39: ...s Approvals CE and FCC Size Weight 130mm x 170mm x 75mm WxLxH 820g Warranty Two year parts and labour Software UBA Console included for Win9X NT4 2000 XP Vista Linux Wine Two Year Limited Warranty War...

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