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IG-049-EN version 02; 02/10/2017

17

General Instructions

ormaset 

Kiosk-type prefabricated transformer substation

Installation 

9.5.  Access point for medium voltage and low voltage cables

ormaset

 has holes pre-punched for the medium voltage 

and low voltage cables and the external earthing circuit.

For the medium voltage cable input and output, 

ormaset

 

has three pre-punched holes measuring 150 mm in 

diameter, located in the buried part of the enclosure, in the 

area where the medium voltage functions are housed.

For the low voltage cable output, 

ormaset

 has eight pre-

punched holes measuring 110 mm in diameter, located in 

the buried part of the enclosure, where the low voltage 

boards are housed.

The closure of these holes is a concrete shell measuring 

about 10 mm thick.

Drilling of holes for feeding cables through them

1. 

Break the hole closure by striking it with a hammer.

Tool:

 hammer

2. 

Seal the used holes to prevent water from entering 

using any type of quality flexible sealant.

Tool:

 Quality flexible sealant

1

Access for low voltage cables

2

Access for medium voltage cables

Figure 9.5. 

Detail of 

ormaset

 cable access in enclosure

9.6.  Earth connection

ormaset

 has two internal earthing circuits to facilitate the 

connection of the different elements to the earthing circuit 

external to the transformer substation.

•  Protective earthing circuit (metallic parts).
•  Operational earthing circuit (neutral).

9.6.1.  Protective earthing circuit (metallic parts)

The protective earthing circuit (metallic parts) includes 

the earthing of the enclosures of the different electrical 

equipment as well as the concrete enclosure reinforcement:

1. 

Medium voltage functions.

2. 

Transformer.

3. 

Low voltage boards and other metallic elements 

present in the installation.

4. 

Concrete enclosure reinforcement (body and roof are 

interconnected using a copper wire).

5. 

Metallic parts.

The earthing flatbar is connected to the protective switch 

box (metallic parts) that is located to the right of 

ormaset

's 

low voltage access door, using a 50 mm

2

 bare copper 

connector. This box is connected to the external earthing 

circuit. Access for the external earthing cables is made using 

two pre-punched holes measuring 20 mm in diameter.

Figure 9.6. 

Detail of protective earthing connection (metallic parts).

Summary of Contents for Ormazabal ormaset

Page 1: ...LIB ormaset Kiosk type prefabricated transformer substation General Instructions IG 049 EN version 02 02 10 2017...

Page 2: ...ectrical installations Personnel must be fully familiar with the instructions and warnings contained in this manual and in other recommendations of a more general nature which are applicable to the si...

Page 3: ...transport 12 7 2 Sea transport 12 8 Storage 13 9 Installation 14 9 1 Receiving the equipment 14 9 2 Location 14 9 3 Planning 14 9 4 Preparing the ground 15 9 4 1 Excavation drawings 15 9 4 2 Safety r...

Page 4: ...prefabricated transformer substation 1 Description and main characteristics ormaset is an Ormazabal transformer substation which is prefabricated compact half buried and with external operation design...

Page 5: ...specifications Standard specification Description IEC 62271 1 Common specifications for high voltage switchgear standards IEC 62271 202 High voltage low voltage prefabricated transformer substations I...

Page 6: ...4 2 Low voltage area and transformer 5 Ventilation grilles 5 1 Inlet grille 5 2 Outlet grille 6 Cable accesses 6 1 Pre punched holes measuring 150 mm in diameter for medium voltage cable input output...

Page 7: ...nd anchored to the enclosure which can house the following elements Ormazabal s cgmcosmos 24 kV or cgm 3 36 kV medium voltage switchgear unit with full SF6 gas insulation allows maximum configurations...

Page 8: ...os 2lp for 24 kV 3 2 2 Low voltage switchgear The low voltage area includes space for two AC4 and AM4 type switchboards specific for ormaset with four outputs per module 1 Insulated enclosure 2 Three...

Page 9: ...lative humidity measured over a 24 hour period 95 Maximum mean relative humidity measured over a 1 month period 90 Maximum mean vapour pressure measured over a 24 hour period 2 2 kPa Maximum mean vapo...

Page 10: ...age circuits kV up to 36 Number of phases 3 Rated frequency Hz 50 60 Rated power kVA up to 1000 Table 5 1 Electrical characteristics 5 2 Mechanical characteristics The dimensions and weights of ormase...

Page 11: ...1 Crane rated power 2 Attach the four flat sling hooks to the ormaset DEHA couplings as shown in the figure Figure 6 1 Detail of proper coupling to ormaset 3 Place the end of the lifting beam with ho...

Page 12: ...Detail of ormaset land transport 7 2 Sea transport Transport to the place of embarkation should be carried out using a truck maximum height of the platform 1 5 m using a flat rack open container The d...

Page 13: ...ours or salt 6 The switchgear must be protected from the rain and the humidity conditions should be as follows a The mean relative humidity value measured over a period of 24 hours must not exceed 95...

Page 14: ...sence of bangs or breakage especially at the connection points to other items or close to the DEHA couplings 3 The state of the paintwork checking for the absence of chipping scratches etc 4 Presence...

Page 15: ...eginning to open carry out a preliminary study of the ground to know its stability and the possible existence of conduits Avoid accumulating excavated material and equipment next to the edge of the ex...

Page 16: ...must then be carried out Sloping ground The excavation should be carried out in such a way that the base platform is on a hard area as shown in the figure In these cases it is recommended that rainwa...

Page 17: ...w voltage cables 2 Access for medium voltage cables Figure 9 5 Detail of ormaset cable access in enclosure 9 6 Earth connection ormaset has two internal earthing circuits to facilitate the connection...

Page 18: ...the earthing installation along with justification of its sizing Complementary Technical Instruction ITC RAT 13 on earthing installations of the Regulation on technical conditions and safety guarantee...

Page 19: ...door by acting on the lock Figure 10 1 Right door opening 2 Release the bolts of the left hand door to open it Figure 10 2 Release the bolts of the left hand door 3 The doors have an interlocking sys...

Page 20: ...ormaset enclosure The cables from the generator set should run to inside the ormaset prefabricated enclosure through the hole fitted for this purpose Proceed as follows to open the hole 1 Loosen the...

Page 21: ...rd open When commissioning the transformer substation check the operating voltage from the low voltage side fuse holder bases Proceed as follows if this does not match the set value 1 Shut down the me...

Page 22: ...tions specified in IEC 62271 1 throughout its estimated lifetime These mechanisms must be inspected when used under extreme conditions dust salt pollution It is advisable to carry out at least one ope...

Page 23: ...electrical equipment switching the medium voltage switchgear unit to earthing position 8 Disconnect the medium voltage and low voltage cables as well as the earthing cables of the electrical equipment...

Page 24: ...ctions document for the ormaset IG 049 compact prefabricated transformer substation General instructions for the corresponding medium voltage cubicles system 4 General instructions for the distributio...

Page 25: ...sists essentially of materials which at the end of their life cycle are catalogued as Inert Industrial Waste In accordance with Ormazabal s commitment to the Environment endorsed by the ISO 14001 cert...

Page 26: ...Notes General Instructions ormaset Kiosk type prefabricated transformer substation Notes IG 049 EN version 02 02 10 2017 26...

Page 27: ......

Page 28: ...Subject to change without prior notice For further information contact Ormazabal Ormazabal and C a IGORRE Spain www ormazabal com...

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