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IG-049-EN version 02; 02/10/2017

22

Maintenance 

General Instructions

ormaset 

Kiosk-type prefabricated transformer substation

11.  Maintenance

The prefabricated enclosure does not require any 

maintenance. Depending on the circumstances, the lock 

may need looking at and greasing. Check the maintenance 

guidelines for the medium voltage switchgear units, the 

low voltage switchgear and the distribution transformer in 

the accompanying General Instructions documents.

11.1.  Medium voltage switchgear

The live parts of the main circuit and switching equipment 

of the medium voltage switchgear do not require inspection 

or maintenance, as they are completely insulated in SF

6

, and 

therefore unaffected by the external environment. Class E2 

electrical endurance tests guarantee there is no restriction 

on maintenance of the breaking components.

The switchgear's driving mechanism used for each of the 

medium voltage functions does not require greasing for 

correct operation, according to the service conditions 

specified in IEC 62271-1, throughout its estimated lifetime.

These mechanisms must be inspected when used under 

extreme conditions (dust, salt, pollution). It is advisable to 

carry out at least one operation during the inspections. 

Whenever the painted metallic components have scratches, 

bangs or similar damage, they must be repaired in order to 

prevent corrosion.

11.2.  Replacing the switchgear

Follow the safety procedures at all times, in keeping 

with legislation and regulations on safety.

Carry out the following procedures to replace the electrical 

equipment inside 

ormaset

:

1. 

Power down the medium voltage power supply to the 

ormaset

 transformer substation. Follow the power 

removal procedure indicated by the electric utility 

company.

2. 

Open the doors to access the medium voltage and low 

voltage area

Figure 11.8. 

Detail of opening of doors to access the medium and low 

voltage areas.

3. 

Disconnect the earth connection braided cable that 

connects the steel fixing of the enclosure body to the 

ormaset

 roof located on the top part of the medium 

voltage access doors, using a 13 mm spanner.

Tool:

 13-mm spanner.

Figure 11.9. 

Detail of disconnection of the earth connection braided cable

Summary of Contents for Ormazabal ormaset

Page 1: ...LIB ormaset Kiosk type prefabricated transformer substation General Instructions IG 049 EN version 02 02 10 2017...

Page 2: ...ectrical installations Personnel must be fully familiar with the instructions and warnings contained in this manual and in other recommendations of a more general nature which are applicable to the si...

Page 3: ...transport 12 7 2 Sea transport 12 8 Storage 13 9 Installation 14 9 1 Receiving the equipment 14 9 2 Location 14 9 3 Planning 14 9 4 Preparing the ground 15 9 4 1 Excavation drawings 15 9 4 2 Safety r...

Page 4: ...prefabricated transformer substation 1 Description and main characteristics ormaset is an Ormazabal transformer substation which is prefabricated compact half buried and with external operation design...

Page 5: ...specifications Standard specification Description IEC 62271 1 Common specifications for high voltage switchgear standards IEC 62271 202 High voltage low voltage prefabricated transformer substations I...

Page 6: ...4 2 Low voltage area and transformer 5 Ventilation grilles 5 1 Inlet grille 5 2 Outlet grille 6 Cable accesses 6 1 Pre punched holes measuring 150 mm in diameter for medium voltage cable input output...

Page 7: ...nd anchored to the enclosure which can house the following elements Ormazabal s cgmcosmos 24 kV or cgm 3 36 kV medium voltage switchgear unit with full SF6 gas insulation allows maximum configurations...

Page 8: ...os 2lp for 24 kV 3 2 2 Low voltage switchgear The low voltage area includes space for two AC4 and AM4 type switchboards specific for ormaset with four outputs per module 1 Insulated enclosure 2 Three...

Page 9: ...lative humidity measured over a 24 hour period 95 Maximum mean relative humidity measured over a 1 month period 90 Maximum mean vapour pressure measured over a 24 hour period 2 2 kPa Maximum mean vapo...

Page 10: ...age circuits kV up to 36 Number of phases 3 Rated frequency Hz 50 60 Rated power kVA up to 1000 Table 5 1 Electrical characteristics 5 2 Mechanical characteristics The dimensions and weights of ormase...

Page 11: ...1 Crane rated power 2 Attach the four flat sling hooks to the ormaset DEHA couplings as shown in the figure Figure 6 1 Detail of proper coupling to ormaset 3 Place the end of the lifting beam with ho...

Page 12: ...Detail of ormaset land transport 7 2 Sea transport Transport to the place of embarkation should be carried out using a truck maximum height of the platform 1 5 m using a flat rack open container The d...

Page 13: ...ours or salt 6 The switchgear must be protected from the rain and the humidity conditions should be as follows a The mean relative humidity value measured over a period of 24 hours must not exceed 95...

Page 14: ...sence of bangs or breakage especially at the connection points to other items or close to the DEHA couplings 3 The state of the paintwork checking for the absence of chipping scratches etc 4 Presence...

Page 15: ...eginning to open carry out a preliminary study of the ground to know its stability and the possible existence of conduits Avoid accumulating excavated material and equipment next to the edge of the ex...

Page 16: ...must then be carried out Sloping ground The excavation should be carried out in such a way that the base platform is on a hard area as shown in the figure In these cases it is recommended that rainwa...

Page 17: ...w voltage cables 2 Access for medium voltage cables Figure 9 5 Detail of ormaset cable access in enclosure 9 6 Earth connection ormaset has two internal earthing circuits to facilitate the connection...

Page 18: ...the earthing installation along with justification of its sizing Complementary Technical Instruction ITC RAT 13 on earthing installations of the Regulation on technical conditions and safety guarantee...

Page 19: ...door by acting on the lock Figure 10 1 Right door opening 2 Release the bolts of the left hand door to open it Figure 10 2 Release the bolts of the left hand door 3 The doors have an interlocking sys...

Page 20: ...ormaset enclosure The cables from the generator set should run to inside the ormaset prefabricated enclosure through the hole fitted for this purpose Proceed as follows to open the hole 1 Loosen the...

Page 21: ...rd open When commissioning the transformer substation check the operating voltage from the low voltage side fuse holder bases Proceed as follows if this does not match the set value 1 Shut down the me...

Page 22: ...tions specified in IEC 62271 1 throughout its estimated lifetime These mechanisms must be inspected when used under extreme conditions dust salt pollution It is advisable to carry out at least one ope...

Page 23: ...electrical equipment switching the medium voltage switchgear unit to earthing position 8 Disconnect the medium voltage and low voltage cables as well as the earthing cables of the electrical equipment...

Page 24: ...ctions document for the ormaset IG 049 compact prefabricated transformer substation General instructions for the corresponding medium voltage cubicles system 4 General instructions for the distributio...

Page 25: ...sists essentially of materials which at the end of their life cycle are catalogued as Inert Industrial Waste In accordance with Ormazabal s commitment to the Environment endorsed by the ISO 14001 cert...

Page 26: ...Notes General Instructions ormaset Kiosk type prefabricated transformer substation Notes IG 049 EN version 02 02 10 2017 26...

Page 27: ......

Page 28: ...Subject to change without prior notice For further information contact Ormazabal Ormazabal and C a IGORRE Spain www ormazabal com...

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