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IG-049-EN version 02; 02/10/2017

7

General Instructions

ormaset 

Kiosk-type prefabricated transformer substation

Main components 

The 

ormaset

 enclosure consists of a concrete body with 

access doors and metallic ventilations. It has three separate 

compartments used for housing the following electrical 

equipment:

1. 

Medium voltage functions, with independent access.

2. 

Transformer, accessible through the low voltage 

compartment.

3. 

Low voltage boards, with independent access.

The three compartments can be accessed through the two 

independent accesses with double-leaf metallic doors, 

which in their open positions are set at 90º or 180º.

The four-slope arrangement of the roof prevents water 

from accumulating on it.

If it is necessary to replace part of the electrical equipment 

housed inside 

ormaset

, the roof has four embedded nuts 

for installing four M20 hoisting eyebolts, which allow using 

a crane for handling the roof.

3.2.  Electrical equipment

The electrical equipment is located inside and anchored to 

the enclosure, which can house the following elements:

•  Ormazabal

's 

cgmcosmos

 (24 kV) or 

cgm

.3 (36 kV) 

medium voltage switchgear unit with full SF

6

 gas 

insulation allows maximum configurations of:

 - 3L1P for the 24 kV series (3 feeder functions and 1 

fuse protection function).

 - 2L1P for the 36 kV series (2 feeder functions and 1 

fuse protection function).

•  Oil-filled medium voltage/low voltage distribution 

transformer unit with rated power of 1000 kVA and 

36 kVA. It has natural ventilation, in accordance with 

standard EN 60076 and is equipped with medium 

voltage plug-in terminals.

•  Low voltage switchgear:

 - AC-4 type switchboard, specifically built for 

ormaset

.

 - AM-4 type switchboard, specifically built for 

ormaset

.

•  Medium voltage interconnections using plug-in 

terminals and low voltage interconnections direct by 

cable.

The maximum possible configurations for 24 kV and 36 kV  

are listed below, allowing other diagrams with fewer 

medium voltage functional units and/or low voltage 

switchboards:

Up to 24 kV

MV

3L1P

LVB

AC4 + AM4

Transformer

≤1000 kVA

Up to 36 kV

MV

2L1P

LVB

AC4 + AM4

Transformer

≤1000 kVA

Figure 3.2. 

Detail of maximum configuration single-wire diagrams  

for 24 kV and 36 kV

Summary of Contents for Ormazabal ormaset

Page 1: ...LIB ormaset Kiosk type prefabricated transformer substation General Instructions IG 049 EN version 02 02 10 2017...

Page 2: ...ectrical installations Personnel must be fully familiar with the instructions and warnings contained in this manual and in other recommendations of a more general nature which are applicable to the si...

Page 3: ...transport 12 7 2 Sea transport 12 8 Storage 13 9 Installation 14 9 1 Receiving the equipment 14 9 2 Location 14 9 3 Planning 14 9 4 Preparing the ground 15 9 4 1 Excavation drawings 15 9 4 2 Safety r...

Page 4: ...prefabricated transformer substation 1 Description and main characteristics ormaset is an Ormazabal transformer substation which is prefabricated compact half buried and with external operation design...

Page 5: ...specifications Standard specification Description IEC 62271 1 Common specifications for high voltage switchgear standards IEC 62271 202 High voltage low voltage prefabricated transformer substations I...

Page 6: ...4 2 Low voltage area and transformer 5 Ventilation grilles 5 1 Inlet grille 5 2 Outlet grille 6 Cable accesses 6 1 Pre punched holes measuring 150 mm in diameter for medium voltage cable input output...

Page 7: ...nd anchored to the enclosure which can house the following elements Ormazabal s cgmcosmos 24 kV or cgm 3 36 kV medium voltage switchgear unit with full SF6 gas insulation allows maximum configurations...

Page 8: ...os 2lp for 24 kV 3 2 2 Low voltage switchgear The low voltage area includes space for two AC4 and AM4 type switchboards specific for ormaset with four outputs per module 1 Insulated enclosure 2 Three...

Page 9: ...lative humidity measured over a 24 hour period 95 Maximum mean relative humidity measured over a 1 month period 90 Maximum mean vapour pressure measured over a 24 hour period 2 2 kPa Maximum mean vapo...

Page 10: ...age circuits kV up to 36 Number of phases 3 Rated frequency Hz 50 60 Rated power kVA up to 1000 Table 5 1 Electrical characteristics 5 2 Mechanical characteristics The dimensions and weights of ormase...

Page 11: ...1 Crane rated power 2 Attach the four flat sling hooks to the ormaset DEHA couplings as shown in the figure Figure 6 1 Detail of proper coupling to ormaset 3 Place the end of the lifting beam with ho...

Page 12: ...Detail of ormaset land transport 7 2 Sea transport Transport to the place of embarkation should be carried out using a truck maximum height of the platform 1 5 m using a flat rack open container The d...

Page 13: ...ours or salt 6 The switchgear must be protected from the rain and the humidity conditions should be as follows a The mean relative humidity value measured over a period of 24 hours must not exceed 95...

Page 14: ...sence of bangs or breakage especially at the connection points to other items or close to the DEHA couplings 3 The state of the paintwork checking for the absence of chipping scratches etc 4 Presence...

Page 15: ...eginning to open carry out a preliminary study of the ground to know its stability and the possible existence of conduits Avoid accumulating excavated material and equipment next to the edge of the ex...

Page 16: ...must then be carried out Sloping ground The excavation should be carried out in such a way that the base platform is on a hard area as shown in the figure In these cases it is recommended that rainwa...

Page 17: ...w voltage cables 2 Access for medium voltage cables Figure 9 5 Detail of ormaset cable access in enclosure 9 6 Earth connection ormaset has two internal earthing circuits to facilitate the connection...

Page 18: ...the earthing installation along with justification of its sizing Complementary Technical Instruction ITC RAT 13 on earthing installations of the Regulation on technical conditions and safety guarantee...

Page 19: ...door by acting on the lock Figure 10 1 Right door opening 2 Release the bolts of the left hand door to open it Figure 10 2 Release the bolts of the left hand door 3 The doors have an interlocking sys...

Page 20: ...ormaset enclosure The cables from the generator set should run to inside the ormaset prefabricated enclosure through the hole fitted for this purpose Proceed as follows to open the hole 1 Loosen the...

Page 21: ...rd open When commissioning the transformer substation check the operating voltage from the low voltage side fuse holder bases Proceed as follows if this does not match the set value 1 Shut down the me...

Page 22: ...tions specified in IEC 62271 1 throughout its estimated lifetime These mechanisms must be inspected when used under extreme conditions dust salt pollution It is advisable to carry out at least one ope...

Page 23: ...electrical equipment switching the medium voltage switchgear unit to earthing position 8 Disconnect the medium voltage and low voltage cables as well as the earthing cables of the electrical equipment...

Page 24: ...ctions document for the ormaset IG 049 compact prefabricated transformer substation General instructions for the corresponding medium voltage cubicles system 4 General instructions for the distributio...

Page 25: ...sists essentially of materials which at the end of their life cycle are catalogued as Inert Industrial Waste In accordance with Ormazabal s commitment to the Environment endorsed by the ISO 14001 cert...

Page 26: ...Notes General Instructions ormaset Kiosk type prefabricated transformer substation Notes IG 049 EN version 02 02 10 2017 26...

Page 27: ......

Page 28: ...Subject to change without prior notice For further information contact Ormazabal Ormazabal and C a IGORRE Spain www ormazabal com...

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