Veigel BHA00005 Installation Manual Download Page 2

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Dokument Nr. 250128

Erstellt 11.02.2008

Name Mattern

geändert 06.05.2011

Version 5

Subject to change without notice.

Summary of Contents for BHA00005

Page 1: ...Installation Manual Universal installation kit for hand controls Part No BHA00005...

Page 3: ...cket assembly 5 2 Installation of Brake Connector Set 5 3 Installation of Accelerator Connector Set 5 4 Installation of Linkage 5 5 Installation of CLASSIC Hand Control 5 6 Adjustment of CLASSIC Hand...

Page 4: ...o malfunction or security safety hazards when disregarded This sign refers to important additional information HINWEIS ACHTUNG VEIGEL HOTLINE Telefon 49 0 7940 9130 0 Fax 49 0 7940 9130 40 e mail info...

Page 5: ...d accepted by Veigel Modifications of hand control or installation kit are not permitted unless authorized by Veigel GENERAL REMARKS SECURITY ADVICE This universal installation kit can be employed for...

Page 6: ...ed without delay always keep installation and operation manual in the car remove disengage the unit when a non handicapped person is driving Observe the aforementioned rules otherwise the manufacturer...

Page 7: ...r brake and accelerator pedals and the push rods It might be necessary to adapt the parts to the individual car Part number Serial Number Type Veigel GmbH Co KG 74653 K nzelsau Typ HA Ausf Typzeichen...

Page 8: ...LIVERY Pos Description Part No 1 Bracket 101748 2 Brake Connector 102426 3 Accelerator Connector 101859 4 Brake Rod 103414 5 Brake Tube 102045 Pos Description Part No 6 Accelerator Rod 104588 7 Accele...

Page 9: ...8 DIN 985 2 Socket cap screw M3x12 DIN912 Fixing Parts for Accelerator Connector Qty Description 1 Hexagon Bolt M5x20 ISO 4017 2 Washer 5x16x1 5 PA 1 Roller 5x8 4 5 breit 1 Nut M5 DIN 985 2 Hexagon Bo...

Page 10: ...Control Veigel Classic BHA01 BHA06 Operation Manual Veigel Classic For Hand Control Veigel Compact BZD02 BZD06 Operation manual hand Control Veigel Compact For Hand Control Veigel Basic see Veigel Com...

Page 11: ...and de monstrate how to disengage it Before each drive please check Brake Linkage Veigel Classic play min 2mm max 5mm ACHTUNG If you detect irregularities please have the unit checked by a qualified t...

Page 12: ...4 2 OPERATION...

Page 13: ...ACHTUNG LOCKING TORQUE REQUIREMENTS When mounting Veigel parts to the car observe the carmaker s torque re quirements When connecting Veigel parts DIN requirements apply unless otherwise stated in th...

Page 14: ...etween the driver s upper and lower arm is achieved The base plate must be bent in such a way that the front of the hand control points between accelerator and brake pedal The joint stabilizes the bra...

Page 15: ...ached in order to prevent the connector from slipping Remove socket cap srews M3x12 Fig 5 2 Brake Connector set Fig 5 3 finished installation example INSTALLATION OF BRAKE CONNECTOR SET Parts Pos 2 Co...

Page 16: ...NNECTOR SET Parts Pos 3 ConnectorSet Fixing parts The connector is designed in such a way that it can be used on almost every accelerator The clamp can be bent according to the require ments On tapere...

Page 17: ...hand control is gu aranteed For further important information see chapters 5 6 Installation of CLASSIC hand control 5 9 Installation of COMPACT hand control Fig 5 6 finished installation example INSTA...

Page 18: ...the accelerator tube INSTALLATION OF CLASSIC HAND CONTROL Parts Hand Control Classic Pos 7 Brake Tube Pos 5 Accelerator Tube 2x hexagon bolt M8x16 8 8 strength 2 x spring washer DIN 137 8 1 x safety c...

Page 19: ...CHTUNG ADJUSTMENT OF ACCELERATOR LINKAGE FUNCTIONAL CHECK Turn handle clockwise as far as possible Check if kick down is achieved If not slide accelerator connector closer to turning point of pedal C...

Page 20: ...ne attach lateral cover by means of the pre pasted Velcro The adhesive tape on the backside of the velcro needs appr 24 hours to reach its final cohesiveness Do not remove cover before Fig 5 11 latera...

Page 21: ...ntersunk Nut M5x16 DIN7991 Fig 5 12 inserting the rod Remove tag from the lug by prying out the plug with a screwdriver Remove the pre attached ball socket from the brake rod INSTALLATION OF BRAKE ROD...

Page 22: ...rank lever slide bung over pin and secure with retainer see fig 5 13 INSTALLATION OF ACCELERATOR TUBE Fig 5 14 Assemble brake and accelerator linkage Attach hand control to bracket by means of 2 bolts...

Page 23: ...by a leg spring Fig 5 15 Adjustment of the linkage has to be done carefully in order to ensure proper function of the hand control ACHTUNG ADJUSTMENT OF ACCELERATOR LINKAGE Do not adjust the linkage w...

Page 24: ...e for free movement Make sure that brake tube is not bent or flexed ADJUSTMENT OF STOP PIN ADJUSTMENT OF BRAKE LINKAGE After adjustment check if linkage moves freely When adjusting the brake linkage m...

Page 25: ...de a flat preferably wide tool between cover and lid and slowly apply some leverage DE INSTALLING OF LID VEIGEL COMPACT Surface must be free from dust grease etc temperature should be between 18 to 35...

Page 26: ...lerator repeatedly and vigorously This will allow the connectors to settle Check adjustment afterwards and re adjust if necessary After 1000 km appr 600 miles check all screw joints in particular the...

Page 27: ...work may be done by authorized and properly trained personnel only Have malfunctions remedied immediately by qualified personnel Job Parts greasing Joints ball joints Reset and retighten All screw joi...

Page 28: ...RAGE AND DISPOSAL TRANSPORTATION STORAGE AND DISPOSAL TRANSPORTATION AND STORAGE Transportation and Storage are permitted in original packaging only DISPOSAL Observe the national legislation about dis...

Page 29: ...dal travel is achieved Full throttle idle position are rea ched Rods are countered and secured safety clips are installed Customer has received installation and operation manual Ball sockets are fitte...

Page 30: ...8 2 INSTALLATION PROTOCOL...

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