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TLS Magnetostrictive Probes International Installation Guide

Before You Begin

4

Except for the cables used to connect intrinsically safe apparatus, information contained on the system certificate 
and each of the device certificates, provide the safety related information (Ex ia) required to install a TLS 
Monitoring System. Cables used to connect intrinsically safe apparatus must be considered in determining 
compliance and are limited to the maximum allowable cable parameters listed in this manual. For assistance in 
calculating the required (Ex ia) safety parameters, contact GVR as described on the inside cover of this manual. 
For European Community (EC) installations, additional equipment compliance information is available on the EC 
Declaration of Conformity including reference to the technical standards applied by the Notified Body in creating 
the respective ATEX Certificates.

THESE ARE THE CONDITIONS FOR SAFE USE WHEN INSTALLING A MAG PROBE 

1.

The devices have been evaluated in conjunction with the intrinsic safety system defined in DEMKO 06 ATEX 
137480X. The descriptive system documents and manuals included with the aforementioned certificate must 
be followed during installation and the appropriate Veeder Root accessories must be used.   Manual 577014-
031 details applicable process connections in accordance with EN 60079-26.

2.

The following condition of safe use applies to the Mag Sump Sensor: Before installing or taking into a 
hazardous area, earth the unit in a Safe Area to remove any static charge. Then immediately transport the unit 
to the installation site; do not rub or clean the unit prior to installation.  Cleaning is not required under normal 
service conditions; do not rub or clean the device after installation.  If the unit is not fixed to a known earth 
point when installed, ensure that a separate earth connection is made to prevent the potential of static 
discharge. When fitting or removing the unit, use of anti-static footwear & clothing is required.

3.

The enclosure contains aluminum.  Care must be taken to avoid ignition hazards due to impact of friction.

ATTENTION!

Important Considerations - Read Prior to Installation - Metallic/Steel Tanks

Process Connection (gland):

 Must be used in locations where it is mandatory that the Mag Probe be 

equipotentially bonded to the tank structure.

Riser Pipe:

 May be used in locations that do not require bonding between the Mag Probe and the tank structure. 

Reference European Norm IEC/EN 60079-14: Explosive atmospheres - Part 14: Electrical installations design, 
selection and erection.

Cathodically Protected Tanks:

 Installation selection is dependent on the considerations listed above for the 

Process Connection and the Riser Pipe.

Only install TLS Magnetostrictive Probes according to one of the four procedures listed below:

 

Wired Connections

 – Mag Probe to ATG Console wiring - see Figures 1 and 18.

1.

Process Connection (gland) – Zone 1 installation, Surge Protector not required

2.

Riser Pipe – Zone 0 installation, Surge Risk Protection Assessment (SRPA) required 

Wireless Communication

 – Mag Probe with RF hardware - see Figures 2, 24 and 25

3.

Process Connection (gland) – Zone 1 installation, surge protector not required

4.

Riser Pipe – Zone 0 installation, Surge Protector required 

Before You Begin

1.

Consult any local regulations prior to proceeding to determine the best installation method. The instructions 
below detail how to safely install probes with process connections or in a riser pipe and will also help in 
determining when surge protection is required or may be necessary.

2.

Depending on the considerations above, perform a Surge Risk Protection Assessment (SRPA) of equipment 
in the site. A (SRPA) checklist is available on our website at 

http://www.veeder.com/page/Probe_Manuals

.

3.

Verify the equipment needed to complete the installation as described in this manual, and, if necessary, any 
equipment required following completion of the site Surge Risk Protection Assessment (SRPA).

Summary of Contents for TLS

Page 1: ...TLS Magnetostrictive Probes Manual No 577014 031 Revision C International Installation Instructions...

Page 2: ...may be subject to change without notice This publication contains proprietary information which is protected by copyright All rights reserved No part of this publication may be photocopied reproduced...

Page 3: ...ction Gland 10 Probe Installation Access Chamber Installation 11 General 11 Provision for Probe Risers 12 Probe and Riser Installation Criteria 13 Probe Installation Using Process Connection 14 Determ...

Page 4: ...imensions Needed To Calculate Custom Probes And Risers 15 Figure 16 Veeder Root Riser Cap Assemblies 17 Figure 17 Example Probe Canister Sleeve Adapter Assembly 18 Figure 18 Connection Diagram For A M...

Page 5: ...ll Veeder Root systems have been designed for ease of operation System consoles have liquid crystal display screens and one touch function keys to guide the user through all operating functions The st...

Page 6: ...ive 94 9 EC ATEX and the IECEx scheme The installer must consider any local regulations which may differ or be more stringent prior to installing any equipment The suitability safety of any installati...

Page 7: ...etostrictive probe housing complies with the 500 volt electrical strength requirements in IEC EN 60079 11 In addition the probe housing provides an electrostatic dissipative path to the zener diode ba...

Page 8: ...e potential of static discharge When fitting or removing the unit use of anti static footwear clothing is required 3 The enclosure contains aluminum Care must be taken to avoid ignition hazards due to...

Page 9: ...or installing Mag Probes into storage tanks using a tube gland NOTE Use a tube gland in locations where it is mandatory that the Mag Probe be equipotentially bonded to the tank structure Install the M...

Page 10: ...number 848100 001 according to Figure 25 of this manual Install the Mag Probe with a process connection according to the instructions on Figures 14 and 24 of this manual Riser Pipe Process Connection...

Page 11: ...o wires connect in the J box or splice kit to the two field wires from the console Product float Product float Water float optional Sleeves 2 Inch Floats Water float optional 1 Inch Floats Adapters Wa...

Page 12: ...r 4 The cable between the intrinsically safe apparatus in Zone 0 and the surge protection device shall be installed in such a way that it is protected from lightning 5 Any surge protection device intr...

Page 13: ...w can be supplied by Gilbarco Veeder Root and are included on the manufactures type approval certificates DEMKO 06 ATEX 0508841X and IECEx UL 06 0001X and provide IP67 zone isolation and have been add...

Page 14: ...igure 9 Mag Probe Process Connection Gland P N 501 000 1206 Shield if required Use fitting tool 705 100 3033 to install or remove the cap 3 inch 76mm BSP riser cap Probe leader cable gland Label Humme...

Page 15: ...ctor Figure 11 Typical Tank Lid Access Chamber Installation w Surge Protector To allow adequate space for probe installation and servicing it is recommended that the access chamber is a minimum 750mm...

Page 16: ...0mm radius from its center must be provided See Figure 12 WARNING The probe riser probe riser shall comply with IEC EN 60079 26 and form a suitable process connection across the boundary between zone...

Page 17: ...anister of the probe must be completely contained within the riser In all cases the probe must rest on the bottom of the tank see Figure 13 Risers when fitted should be a minimum of 100mm above the pr...

Page 18: ...install the tube gland on the probe shaft near the probe canister Care must be taken to ensure that the probe shaft is not harmed in any way 5 Add the fuel float and the water float then install the p...

Page 19: ...dd dimensions B C and enter this in column F 3 Select a standard probe length that is equal to or greater than the dimension in column F Enter the standard probe Length in column G Figure 15 Dimension...

Page 20: ...and enter in column J 4 Calculate the probe clearance J I and enter in column K Column K must be zero or a positive number If the result is a negative number there is insufficient clearance for the pr...

Page 21: ...nominal bore riser using an appropriate thread sealing compound Reducers are available for 4 inch 102mm nominal bore sockets If the probes are not to be installed immediately cap the riser Where loca...

Page 22: ...example probe sleeve adapter assembly instructions Figure 17 Example Probe Canister Sleeve Adapter Assembly Probe canister Up Probe shaft Settings for 3 Riser Settings for 4 Riser Fit adapters at each...

Page 23: ...cally Safe ground INV Tank 1 Tank 2 Tank 3 ShieldedTwo Core Cable for intrinsically safe wiring StorageTank Vapours Tank Structure Cable Bushing Probe Riser Pipe with Cap Magnetostrictive Probe Enclos...

Page 24: ...y and permanently labelled with the tank number Failure to correctly mark probe field wiring may lead to re work delays in system installation and additional charges MAXIMUM CABLE LENGTHS A maximum of...

Page 25: ...until both openings line up Place the splice on a level surface 6 Remove bag of Sealing compound from foil package Grasp the ends one in each hand then pull sharply to remove plastic clip Figure 21 W...

Page 26: ...minute 8 Once the mixture feels warm immediately cut one corner and slowly fill the plastic sleeve Stop just short of filling the entire sleeve Do not overfill Figure 22 Figure 22 Pouring Sealing Com...

Page 27: ...le The surge protector is not polarity sensitive so either cable port may be used for the probe leader cable Use the cable port on the opposite side for the wiring coming from the ATG Console Inside t...

Page 28: ...otector Red battery labels two places Single Channel Surge Protector S P Connection Typical Detail Bond 4 mm2 wire locally to tank Pre installed piping e g Dip Tube Probe cable Process connection Glan...

Page 29: ...owing categories If yes tick the relevant box The site is in a town village or built up area The site is a large motorway site with no probe cable extending more than 5m beyond the area covered by the...

Page 30: ...Example Isokeraunic Map from IEC Lightning Risk Assessment Tool Germany...

Page 31: ...For technical support sales or other assistance please visit www veeder com...

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