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TLS Magnetostrictive Probes International Installation Guide

Health And Safety

3

The Magnetostrictive Probe that is part of the TLS Monitoring System is equipment Category 1 intended to be 
installed in a Zone 0 hazardous location. Extreme care must be taken when determining the suitability of the 
installation conditions and operation of the TLS Monitoring System. Procedures for installing either in a process 
connection or riser pipe are detailed beginning on page 13. At least the following items must be considered and will 
aid in the determination if a probe is to be installed in a process connection or riser pipe:

1.

Equipotential grounding of the installation site,

2.

Minimizing static hazards associated with the underground storage of flammable liquids, and

3.

Protection of the system against lightning strikes and any other source of possible electrical surges caused by 
electrical railway systems, high voltage direct current facilities and the like.

EQUIPOTENTIAL GROUNDING

Consult any local regulations prior to installing a Magnetostrictive Probe into any tank. Veeder-Root supplies 
approved process connections for installations where direct connection between the probe body and tank structure 
is required (see Probe Installation Using Process Connection instructions below).

The intrinsically safe circuit in the TLS Monitoring System is derived from a fuse protected zener diode intrinsic safety 
barrier. This type of explosion protection requires that the intrinsically safe electric circuit is referenced to the safety 
ground associated to the mains circuit. If the site has a submersible pump (DIN/EN 15268) connected to the same 
mains safety ground as the TLS Monitoring System Console and it is installed in a metallic riser of a metallic storage 
tank, the zener diode barrier must be referenced to the same earth (safety) ground. 

MINIMIZATION OF ELECTROSTATIC HAZARDS 

Consult any local regulations prior to installing a Magnetostrictive Probe into any tank. Veeder-Root supplies 
approved process connections for installations where direct connection between the probe body and tank structure 
is required (see Probe Installation Using Process Connection instructions below).

The magnetostrictive probe housing complies with the 500 volt electrical strength requirements in IEC/EN 60079-
11. In addition, the probe housing provides an electrostatic dissipative path to the zener diode barrier earth ground 
that must be referenced to the common grounding system. The electrostatic resistive path is less than 1 megohm. 

All TLS Consoles provide an alarm if either of the two wires to the magnetostrictive probe is disconnected or short 
circuited due to a malfunction. 

If a probe must be serviced or replaced, observe any required relaxation time prior to opening any covers and 
removing the probe.

LIGHTNING AND SURGE PROTECTION 

Consult any local regulations prior to installing a Magnetostrictive Probe into any tank. Local rules or regulations may 
require surge arrestors when installing equipment that crosses from a less restrictive zone, e.g., zone1 to zone 0 
independent of the risk assessment. When required Veeder-Root can supply appropriate surge protection devices. 

In locations where the intrinsically safe cables or circuits are considered to be at risk of developing hazardous 
potential differences within Zone 0, an external surge protection device may be needed. Perform the lightning risk 
analysis to determine if surge protection is required, and if necessary, the surge protector shall be installed in 
accordance with IEC/EN 60079-25 and IEC/EN 60079-14. Reference Figure 14 and Figure 15 for mounting 
locations for a surge protector.

When they are deemed necessary, Veeder-Root requires the installation of external surge protection devices that are 
classified as simple apparatus only. Only gas-discharge type surge protectors that comply with Clause 12 of IEC/EN 
60079-25 are acceptable. Additional installation requirements for surge protection devices are defined in Clause 
12.3 of standard IEC/EN 60079-14.

The Surge Risk Protection Assessment checklist (SRPA) is available on the Veeder

-

Root Tech Docs CD and on our 

website at 

http://www.veeder.com/page/Probe_Manuals

.

 An example of the SRPA appears in Appendix A of this 

manual.

EC-TYPE CERTIFICATES FOR AN INTRINSICALLY SAFE SYSTEM 

TLS Monitoring Systems are installed according to the conditions specified in the applicable Certificates. ATEX 
Certificate Number DEMKO 06 ATEX 137480X and IECEx ULD 08.0002X are referred to as the system certificate 
or parent certificate for all of the equipment in a TLS Monitoring System. 

Summary of Contents for TLS

Page 1: ...TLS Magnetostrictive Probes Manual No 577014 031 Revision C International Installation Instructions...

Page 2: ...may be subject to change without notice This publication contains proprietary information which is protected by copyright All rights reserved No part of this publication may be photocopied reproduced...

Page 3: ...ction Gland 10 Probe Installation Access Chamber Installation 11 General 11 Provision for Probe Risers 12 Probe and Riser Installation Criteria 13 Probe Installation Using Process Connection 14 Determ...

Page 4: ...imensions Needed To Calculate Custom Probes And Risers 15 Figure 16 Veeder Root Riser Cap Assemblies 17 Figure 17 Example Probe Canister Sleeve Adapter Assembly 18 Figure 18 Connection Diagram For A M...

Page 5: ...ll Veeder Root systems have been designed for ease of operation System consoles have liquid crystal display screens and one touch function keys to guide the user through all operating functions The st...

Page 6: ...ive 94 9 EC ATEX and the IECEx scheme The installer must consider any local regulations which may differ or be more stringent prior to installing any equipment The suitability safety of any installati...

Page 7: ...etostrictive probe housing complies with the 500 volt electrical strength requirements in IEC EN 60079 11 In addition the probe housing provides an electrostatic dissipative path to the zener diode ba...

Page 8: ...e potential of static discharge When fitting or removing the unit use of anti static footwear clothing is required 3 The enclosure contains aluminum Care must be taken to avoid ignition hazards due to...

Page 9: ...or installing Mag Probes into storage tanks using a tube gland NOTE Use a tube gland in locations where it is mandatory that the Mag Probe be equipotentially bonded to the tank structure Install the M...

Page 10: ...number 848100 001 according to Figure 25 of this manual Install the Mag Probe with a process connection according to the instructions on Figures 14 and 24 of this manual Riser Pipe Process Connection...

Page 11: ...o wires connect in the J box or splice kit to the two field wires from the console Product float Product float Water float optional Sleeves 2 Inch Floats Water float optional 1 Inch Floats Adapters Wa...

Page 12: ...r 4 The cable between the intrinsically safe apparatus in Zone 0 and the surge protection device shall be installed in such a way that it is protected from lightning 5 Any surge protection device intr...

Page 13: ...w can be supplied by Gilbarco Veeder Root and are included on the manufactures type approval certificates DEMKO 06 ATEX 0508841X and IECEx UL 06 0001X and provide IP67 zone isolation and have been add...

Page 14: ...igure 9 Mag Probe Process Connection Gland P N 501 000 1206 Shield if required Use fitting tool 705 100 3033 to install or remove the cap 3 inch 76mm BSP riser cap Probe leader cable gland Label Humme...

Page 15: ...ctor Figure 11 Typical Tank Lid Access Chamber Installation w Surge Protector To allow adequate space for probe installation and servicing it is recommended that the access chamber is a minimum 750mm...

Page 16: ...0mm radius from its center must be provided See Figure 12 WARNING The probe riser probe riser shall comply with IEC EN 60079 26 and form a suitable process connection across the boundary between zone...

Page 17: ...anister of the probe must be completely contained within the riser In all cases the probe must rest on the bottom of the tank see Figure 13 Risers when fitted should be a minimum of 100mm above the pr...

Page 18: ...install the tube gland on the probe shaft near the probe canister Care must be taken to ensure that the probe shaft is not harmed in any way 5 Add the fuel float and the water float then install the p...

Page 19: ...dd dimensions B C and enter this in column F 3 Select a standard probe length that is equal to or greater than the dimension in column F Enter the standard probe Length in column G Figure 15 Dimension...

Page 20: ...and enter in column J 4 Calculate the probe clearance J I and enter in column K Column K must be zero or a positive number If the result is a negative number there is insufficient clearance for the pr...

Page 21: ...nominal bore riser using an appropriate thread sealing compound Reducers are available for 4 inch 102mm nominal bore sockets If the probes are not to be installed immediately cap the riser Where loca...

Page 22: ...example probe sleeve adapter assembly instructions Figure 17 Example Probe Canister Sleeve Adapter Assembly Probe canister Up Probe shaft Settings for 3 Riser Settings for 4 Riser Fit adapters at each...

Page 23: ...cally Safe ground INV Tank 1 Tank 2 Tank 3 ShieldedTwo Core Cable for intrinsically safe wiring StorageTank Vapours Tank Structure Cable Bushing Probe Riser Pipe with Cap Magnetostrictive Probe Enclos...

Page 24: ...y and permanently labelled with the tank number Failure to correctly mark probe field wiring may lead to re work delays in system installation and additional charges MAXIMUM CABLE LENGTHS A maximum of...

Page 25: ...until both openings line up Place the splice on a level surface 6 Remove bag of Sealing compound from foil package Grasp the ends one in each hand then pull sharply to remove plastic clip Figure 21 W...

Page 26: ...minute 8 Once the mixture feels warm immediately cut one corner and slowly fill the plastic sleeve Stop just short of filling the entire sleeve Do not overfill Figure 22 Figure 22 Pouring Sealing Com...

Page 27: ...le The surge protector is not polarity sensitive so either cable port may be used for the probe leader cable Use the cable port on the opposite side for the wiring coming from the ATG Console Inside t...

Page 28: ...otector Red battery labels two places Single Channel Surge Protector S P Connection Typical Detail Bond 4 mm2 wire locally to tank Pre installed piping e g Dip Tube Probe cable Process connection Glan...

Page 29: ...owing categories If yes tick the relevant box The site is in a town village or built up area The site is a large motorway site with no probe cable extending more than 5m beyond the area covered by the...

Page 30: ...Example Isokeraunic Map from IEC Lightning Risk Assessment Tool Germany...

Page 31: ...For technical support sales or other assistance please visit www veeder com...

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