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Site Prep - International Installations

Cable Specifications

2-7

Cable Specifications

The cable type tables listed below form part of the individual system ATEX approval.
Substitution of cable may impair intrinsic safety and may invalidate system approval.

All specifications are in free air at +30°C:

Table 2-1. Probe Cable Specification (GVR P/N 222–001–0029) - Maximum Of 305 Metres Per Probe

Number of Cores

2

Conductors

Bare copper, 24/0.20mm, diameter 1.1mm

Insulation

PVC R2 to CEI 20-11, colour black 1/black 2, radial thickness 0.54mm, twisting 1x 2, lay pitch 76mm

Shielding

Aluminium polyester tape, tinned copper drain wire 7/0.30mm

Sheath

PVC RZ FR hydrocarbon resistant, colour blue, radial thickness 0.80mm

Diameter

6.10mm

Conductor Resistance

25 ohm/km

Drain Wire Resistance

15 ohm/km

Capacitance

0.14 

F/km (140 pF/m)

Inductance

0.65 mH/km (0.65 

H/m)

LR Ratio

17 

H/ohm

Insulation Resistance

1050 Mohm/km

Voltage Core to Core

500

Voltage Core to Screen

500

Voltage Earth to Screen

500

Voltage Test

1kV/1 minute

Standard

IEC 227-74

Table 2-2. Data Transmission Cable Specification (GVR P/N 4034-0147)

Cable Type

2 x twisted pair, PVC insulated, foil wrapped, common drain

Conductor Stranding

7/0.25mm

Characteristic Impedance

58 ohms

Capacitance

203 pF per metre

Attenuation

5.6 dB per 100 m

Operating Temp. Range

–30°C to +70°C

Insulation

PVC

Sheath

Polyethylene

Sheath Colour

Grey

WARNING

Summary of Contents for TLS Series

Page 1: ...Manual No 577013 719 Revision K Site Prep Manual TLS IB Form Number 8466X0 180 Series RS 232 w IFSF Form Number 8466X0 380 Series RS 232 w o IFSF Form Number 8466X0 580 Series RS 232 RS 485...

Page 2: ...r Terms and Conditions VEEDER ROOT S PREFERRED CARRIER 1 Contact Veeder Root Customer Service at 800 873 3313 with the specific part numbers and quantities that were missing or received damaged 2 Fax...

Page 3: ...1 Probe to Console Wiring 3 1 Power Wiring 3 1 In Tank Probes 3 2 Probe Junction Boxes 3 2 Probe Wiring Safety Issues 3 2 Mounting the TLS IB 3 3 4 Wiring Miscellaneous For TLS IB Consoles W RS 232 Wi...

Page 4: ...ontrol Drawing Showing An Example TLS IB System Site Layout 1 3 Figure 2 1 Determining The Minimum Mag Probe Length 2 2 Figure 2 2 Typical TLS IB Installation 2 5 Figure 2 3 TLS IB Dimensions And Desi...

Page 5: ...ommands 4 15 Table 4 4 Tank Level Gauge Database 4 16 Table 4 5 Tank Level Gauge Error Code Database 4 16 Table 4 6 Tank Probe Database 4 16 Table 4 7 Tank Temperature Table Database 4 17 Table 4 8 Ta...

Page 6: ...nting probe sensor and carbon canister vapor polisher installation wireless equipment installation tank and line preparation and line leak detector installation Technician Certification Level 2 3 Cont...

Page 7: ...essories when servicing the unit WEAR EYE PROTECTION Fuel spray from residual pressure in the lines can cause serious eye injuries Always wear eye pro tection INJURY Careless or improper handling of m...

Page 8: ...installed in accordance with Article 504 20 of the latest National Electrical Code NFPA 70 Note Conduit ducting requirements are dependent on local electrical regulations For probe to console wiring s...

Page 9: ...tion possible and to have read this manual particularly the sections referring to health and safety Deviation from the specifications contained in this manual can result in rework delays in system ins...

Page 10: ...top of the probe manway or the 2 3 or 4 inch 50 76 or 102mm tank opening this is the minimum probe length ref Figure 2 1 2 The probe canister must be within the riser pipe minimum length of 10 inches...

Page 11: ...be considered a hazardous environment as defined in IEC EN 60079 10 Classification of Hazardous Areas Suitable working practices for this environment must be observed INTRINSIC SAFETY The design of V...

Page 12: ...nit Overall dimensions and weight of the TLS IB are height 163 mm width 188 mm depth 50 mm weight 1 8 kg To allow for maintenance ensure that the console is in an accessible area even when the console...

Page 13: ...imum 1500 mm Maximum One 5 ampere fused switched neon indication spur for 240 Vac or a dedicated circuit breaker rated for 15 amperes 120 Vac or 240 Vac NOTE circuit breaker must be marked as the powe...

Page 14: ...gure 2 3 shows the three designated knockouts one each on top left side and bottom through which power wiring can safely enter the TLS IB Figure 2 3 TLS IB Dimensions And Designated Conduit Knockouts...

Page 15: ...r tape tinned copper drain wire 7 0 30mm Sheath PVC RZ FR hydrocarbon resistant colour blue radial thickness 0 80mm Diameter 6 10mm Conductor Resistance 25 ohm km Drain Wire Resistance 15 ohm km Capac...

Page 16: ...ssary preliminary work undertaken All necessary holes must be drilled through walls counters etc cable trays fitted ducting with draw cords installed and adequate access for the installation of the ca...

Page 17: ...nsole wiring it will be referring to shielded cable Wire Length Improper system operation could result in undetected potential environmental and health hazards if the probe to console wire runs exceed...

Page 18: ...er wiring To maintain the integrity of this safety feature probe wiring can not share the same conduit with power wiring In addition probe cables can only enter the TLS IB through the designated intri...

Page 19: ...ting the TLS IB Install the TLS IB fastening devices to the mounting surface using the hole pattern 170 x 145mm 6 7 x 5 7 inches shown in Figure 2 3 on page 2 6 Mounting screws up to 4 7mm 3 16 inch d...

Page 20: ...te see Figure 4 1 the tank number of each probe as you attach wires to the probe input terminal block Once a device has been wired to certain terminals and the system has been programmed the wires fro...

Page 21: ...onfigure connected probes CAUTION For auto configuration to occur probes must be connected in sequence starting at the Probe 1 input and continuing with no skipped inputs For example if you have 4 pro...

Page 22: ...damage 2 Refer servicing to trained and qualified personnel only 3 Substitution of components may impair intrinsic safety 4 Be sure AC power is Off before opening the TLS IB cover and connecting wiri...

Page 23: ...you must remove the LON cable termination jumper JP3 from the board Failure to do so will result in improper operation 3 Set the IFSF Node Address DIP switches on the CPU board S1 in Figure 4 5 on pa...

Page 24: ...U U D 0A D U U D 0B U D U D 0C D D U D 0D U U D D 0E D U D D 0F U D D D 10 D D D D Table 4 1 TLS IB IFSF Node Address Selections IFSF Address Dip Switch Setting 1 2 3 4 OFF PROBE 6 PROBE 5 PROBE 4 PRO...

Page 25: ...m the earth bus bar at the distribution panel direct to the console location Leave at least 1 metre of free cable for connection to the console Use an ohmmeter to check the electrical resistance betwe...

Page 26: ...cally Safe Side IFSF CLR N M L C L R R12 001 331470 R12 002 R12 003 R12 004 R12 005 R12 006 N L Power Wiring Connect neutral wire to upper terminal of J5 N Connect hot wire to lower terminal L C26 C28...

Page 27: ...oard The CPU board snaps securely into place in the door of the TLS IB without the use of screws There are two tabs on the top of the board that fit into two slots in the top edge of the door The bott...

Page 28: ...clear jumper from NML to CLR position Figure 4 6 Switch On power to TLS IB and wait 30 seconds then switch Off power to TLS IB Move the RAM clear jumper back to NML position 5 Disconnect the ribbon c...

Page 29: ...RING SIDE G J4 D1 LED1 IFSF JP3 J U8 J7 S1 SERVICE RAM IB POWER IFSF CLR N M L C L R R12 001 331470 R12 002 R12 003 R12 004 R12 005 R12 006 N L Probe Status Indicator LED1 IFSF Status Indicator D1 RAM...

Page 30: ...t No K293 ND or equivalent Chip socket Removable chip Chip removal slots Lift up chip when it is free from socket Chip socket consoles h8remov1 eps Chip socket Incorrect Angle Correct Angle INCORRECT...

Page 31: ...Power Supply board 4 The Power Supply board is secured by two T 15 Torx screws in the top of the board After removing the Torx screws slowly lift up on the board until the lower tabs on the board clea...

Page 32: ...h w door closed 188 mm 7 6 Width w door open 235 mm 9 6 Height 163 mm 6 7 Depth w door closed 50 mm 2 6 Depth w door open 228 mm 9 Weight 1 8 kg 3 5 lbs The TLS IB unit contains two PC boards CPU in d...

Page 33: ...aces System setup information is stored in EEPROM System software is contained in a snap in PROM integrated circuit RAM clear jumper Factory boot up mode for self testing Optional tank volume reports...

Page 34: ...2 B transmit RXD pin 3 G signal ground GND pin 7 Table 4 3 TLS IB Serial Commands Command Description 001 System Reset 002 Clear Power Reset Flag 003 Remote Alarm Reset 201 In Tank Inventory Report h...

Page 35: ...8 Table 4 4 Tank Level Gauge Database Data Identification Data Element Name 1 Nb_Tanks 3 TLG_Measurement_Units 6 Country_Code 7 Maint_Password 50 TLG_Manufacturer_Id 51 TLG_Model 52 TLG_Type 53 TLG_S...

Page 36: ...ct_Level 68 Water_Level 100 TP_Status_Message Table 4 7 Tank Temperature Table Database Data Identification Data Element Name 1 Temp_height 2 Temp_value Table 4 8 Tank Probe Error Code Database Data I...

Page 37: ...programmed the wires from that device may not be relocated to other terminals without reprogramming the system Connecting Probes to the TLS IB Connect the two color coded marked wires from each probe...

Page 38: ...nd 4 auto configuration works fine But if you connect them to Probe 1 3 5 and 7 auto configuration doesn t work resulting in probe out alarms Also the skipped inputs will be unusable MANUAL PROBE CONF...

Page 39: ...OSITIONS TABLE 5 1 Table 5 1 J11 J12 Jumper Positions Jumper s Position Result J11 C B A Right RS 232 Serial Communication J11 C B A Left RS 485 Serial Communication J12C Right Left Puts Load Terminat...

Page 40: ...tion Leave at least 1 metre of free cable for connection to the console Use an ohmmeter to check the electrical resistance between the console s metal case and the earthing ground wire s connection at...

Page 41: ...Protective Earthing Conductor Green and Yellow Attach 12AWG 4 mm2 barrier ground wire to ground lug Attach chassis ground wire to ground lug Probe Data LED 1 Power Power Side Power Wiring Connect neu...

Page 42: ...constructed with a connector on one end that matches your laptop s serial port connector and 3 wires stripped wires on the other end that will connect to the Serial Comm plug J3 on the TLS IB CPU Powe...

Page 43: ...fy that the TLS IB Console is ready to accept firmware upgrade 12 Click the Run Upgrade button to start the firmware upgrade This button will be activated when setup has been verified As the firmware...

Page 44: ...40 C Storage temperature range 40 to 74 C LVD and EMC compliant UL cUL approved and ATEX approved ELECTRICAL SPECIFICATIONS TLS IB operating voltage 120 240 Vac 2 A max Power Supply fuses F1 and F2 a...

Page 45: ...receive TXD pin 2 B transmit RXD pin 3 G signal ground GND pin 5 DB9 pin 7 DB25 RS 485 Serial Interface A receive A B transmit B G signal ground G Table 5 3 TLS IB Serial Commands Command Description...

Page 46: ...Set Tank Linear Calculated Full Volume 62F Set Mag Probe Float Size 641 Set Density Code 644 Set Probe Density Float Serial Number 645 Set Tank GOST Volume Correction Enable 64C Set Field Density And...

Page 47: ...ld Temperature Measurement Decimal 4 dddddddd Field Density Measurement ASCII Hex IEEE float 5 tttttttt Field Temperature Measurement ASCII Hex IEEE float Typical Response Message Display Format SOH I...

Page 48: ...For technical support sales or other assistance please visit www veeder com...

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