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TROUBLESHOOTING - FAULT LED LIT

The following conditions may light the FAULT LED:
• Poor connection to battery (or frame).
• Charging too fast - Decrease Charge Rate - Press 2/10/20/40A button to lower rate.
• Charging too slowly - Battery is large and did not complete charging in 24 hours - Press 2/10/20/40A to charge at a faster rate.
• Shorted battery cell - Replace battery (F01).
• Open battery Cell - Replace battery (F03).
• Battery sulfated - have battery serviced or replace battery (F03).
• Reverse Polarity LED Lit - disconnect AC then reverse clamp locations on battery and frame.
• Internal over-heat in charger- make sure fan is not blocked (F05).
Try charging another battery, if the FAULT LED does not light, then one of the above problems exists with the initial battery.
Charger will not charge and the fan will not operate if there is a fault. Call Vector Technical Support toll 
free: (866) 584-5504.

SULFATED BATTERY (F03)

Batteries left in a discharged state for a long period of time are likely to become "sulfated". Sulfated batteries cannot
accept a high rate of charge since the internal plates are coated with lead sulfate. To determine if a sulfated battery can
be "saved", follow the instructions in Battery Recondition.

INTERNAL SHORT CELL BATTERY (F01)

• If the battery being charged has an internal shorted cell, the FAULT LED will light.
• If FAULT LED light comes on, Vector recommends you take your battery to a certified automotive service center 

for evaluation.

BATTERY NOT ACCEPTING A CHARGE

• Make sure that the charger is plugged into a "live" 110/120VAC outlet and Power LED is lit.
• Unplug charger and check battery connections - ensure that there is a good connection at the battery terminal and/or

vehicle chassis.

• Check the battery for sulfated condition.
• Check that the correct charge rate was selected for the battery being charged.
• Ensure that enough charging time was allowed for-check table in Appendix A  (page 11)for approximate 

charging times.

VERY COLD BATTERY

If the battery to be charged is extremely cold (in temperatures less than freezing - 0º C/32º F) it cannot accept a high
rate of charge, so the initial charge rate will be slow. The rate of charge will increase as the battery warms.

CHARGER FAILS TO CHARGE AND DISPLAYS AN F02 CODE:

This can mean several things, including no connection to a battery, but it can also occur if the battery is both 
discharged and under a loading situation. This can happen if an accessory (dome light, radio, etc.) is on and remains on while
attempting to charge. It can also happen if a diode in the alternator is leaky and has totally discharged the battery the battery to a
voltage of less than 4 volts. The best remedy for this situation is to remove one of the two cables from the battery and allow the battery to
self recover to a voltage of above 4 volts DC. The battery may take several hours or more to recover to this voltage which then allows the
charger to operate. Once the battery has recovered enough to allow charging, it is best to charge at the lowest possible charge rate. Even
at that, it may take a few charging cycles to make the  battery fully recover from such a deeply discharges state. 

VEC1093 A

REV101103

NOTE:

Non-deep cycle batteries that have been deeply discharged may NEVER fully recover to their original ampere hour capacity

and should be considered as suspect, especially in critical application. Additionally, if a battery does not self-recover to a voltage of

4 volts or more, it is doubtful that it can ever be fully re-charged and considered reliable. Further, batteries that have been fully

discharged and allowed to remain so for extended periods of time, should be considered suspect and reconditioned or replaced.

NOTE:  

Charger will NOT operate on batteries below 4.0 Volts. If a 12 Volt battery is below 4.0 volts it is probably

shorted, open or sulfated and should be replaced.

WARNING:

DO NOT attempt to charge a frozen battery.

Summary of Contents for VEC1093 A

Page 1: ...ord pull by plug rather than cord when disconnecting charger 4 An extension cord should not be used unless absolutely necessary Use of an improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a Pins on plug of extension cord are the same number size and shape as those of plug on charger b Extension cord is properly wired and in good elec...

Page 2: ...e plugged into a properly installed and grounded 110 120VAC outlet in accordance with all local codes and ordinances See Figure 1 This battery charger is for use on a 110 120VAC circuit and has a grounding plug that looks like the plug shown in FIGURE 1A If a properly grounded outlet is not available a temporary adapter like the adapter shown in FIGURE 1B may be used to connect this plug to a two ...

Page 3: ...ect charger clamps only when AC cord is unplugged 2 Never allow clamps to touch each other 3 Attach clips to battery posts and check for a secure connection This will hold the clamps securely and helps to reduce risk of sparking FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION TO REDUCE RISK OF A SPARK NEAR BATTERY a Position AC and DC cords ...

Page 4: ...tion charge the charging voltage remains constant while the actual charging current is reduced to allow for the maximum proper internal chemical energy transfer Stage Three Top Off Charge voltage is automatically maintained and reduced to a predetermined level while current is adjusted for a safe effective 100 battery charge step down regulation mode Ideal for topping off batteries that have been ...

Page 5: ...ode that once started continues for 24 hours and then stops A series of electrical pulses breaks the crystalline form of lead sulfate to return these chemicals into useful battery electrolyte More than 24 hours may be needed to restore If 5 cycles does not improve battery performance discontinue and re cycle the battery 2 10 20 40A allows the user to select the charger rate based on battery size T...

Page 6: ...bed below FIGURE 5 and on the back of charger FIGURE 5 Below the Digital Display are series of four LEDS that light on the following conditions FAULT Lights when any of several faults are detected see F01 through F05 Codes as described above If the Fault LED lights refer to TROUBLESHOOTING for details REV POLARITY Lights when clamps are incorrectly connected to battery terminals CHARGING COMPLETE ...

Page 7: ...riate setting 2 10 20 40A according to battery size POSITIVE GROUNDED VEHICLE Connect the NEGATIVE BLACK charger clamp to the NEGATIVE NEG N ungrounded battery post Then connect the POSITIVE RED battery clamp to the vehicle chassis or engine part away from the battery Do not connect the clamp to the carburetor fuel lines or sheet metal body d Plug battery charger power cord into grounded AC power ...

Page 8: ...utton switch immediately places the charger in the 40 amp charge mode 2 The digital display will countdown to 000 This initial charge on the battery makes sure that the battery is able to take a charge 3 When the 000 count is reached the Start Your Engine LED lights This means the high current circuit is enabled and will energize when the engine starts cranking 4 Crank the engine using manufacture...

Page 9: ...each use clean battery charger clamps be sure to remove any battery fluid that will cause corrode copper clamps Clean outside case of charger with a soft cloth and if necessary mild soap solution Do not allow liquid to enter the charger Do not operate when charger is wet Store charger cords loosely coiled to prevent damage to the cords Do not use charger if cords or clamps have been damaged in any...

Page 10: ... time was allowed for check table in Appendix A page 11 for approximate charging times VERY COLD BATTERY If the battery to be charged is extremely cold in temperatures less than freezing 0º C 32º F it cannot accept a high rate of charge so the initial charge rate will be slow The rate of charge will increase as the battery warms CHARGER FAILS TO CHARGE AND DISPLAYS AN F02 CODE This can mean severa...

Page 11: ...S 20 AMPS 1 HRS 1 5 HRS 3 HRS 3 5 HRS 40 AMPS NR NR NR NR For Charging Batteries 80 to 100 AH Not Recommended for more than 1 hour Not Recommended because of the 18 hour charge time The times shown in the chart above are approximate and refer to an average automotive battery For smaller batteries the charge time should be adjusted using the formula shown below and adding 1 hour to the time calcula...

Page 12: ...ITATIONS This warranty does not cover accessories bulbs fuses and batteries defects resulting from normal wear and tear including chips scratches abrasions discoloration or fading due to usage or exposure to sunlight accidents damage during shipping to our service facility alterations unauthorized use or repair neglect misuse abuse failure to follow instructions for care and maintenance fire flood...

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