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11

APPENDIX A — CHARGING TIMES

To calculate the approximate charging time required to fully charge a battery, it is necessary to determine the

specific gravity (or, percent of battery charge) using a hydrometer. Use this technique if battery vent caps can

be removed. Check each cell. If there is one cell with a very low specific gravity compared to the other cells,

there is probably a shorted cell in the battery. Replace the battery.

The following chart converts hydrometer readings into percent of charge values.

SPECIFIC GRAVITY

PERCENT OF CHARGE PERCENT OF CHARGE NEEDED

(HYDROMETER READING)

IN BATTERY

BY BATTERY

1.265

100%     

0%

1.225

75%     

25%

1.190

50%     

50%

1.155

25%     

75%

1.120

0%     

100%

Refer to the chart below for approximate charging times.

PERCENT OF CHARGE

75%

50%

25%

0%

2 AMPS

6.5 HRS

12 HRS  

NR***  

NR***

10 AMPS

1.8 HRS  

3.0 HRS  

4.5 HRS  

6 HRS

20 AMPS

1 HRS  

1.5 HRS  

3 HRS  

3.5 HRS

40 AMPS*

NR**  

NR**

NR**

NR**

* For Charging Batteries 80 to 100 AH

** Not Recommended for more than 1 hour

*** Not Recommended because of the 18 hour charge time

The times shown in the chart above are approximate and refer to an average automotive battery. For smaller

batteries, the charge time should be adjusted using the formula shown below and adding 1 hour to the time

calculated.

To estimate charging time for a discharged battery, divide the AH rating of the battery by the charge rate selected.

This is the number of hours required to recharge the battery. For example, a 50 AH (12 volt) battery is 

discharged (10 volts). How long should it be charged at the 20 Amp rate. Divide the 50 AH by 20. 

Answer:

is approximately 2.5 hours. Always round up the charge time by 10% to ensure full charge. In most

cases, battery recharge times will vary depending on the age and condition of the battery. Smaller batteries

should be charged at a lower rate (2 Amps) and add an extra hour to charge time.

VEC1093 A

REV101103

Summary of Contents for VEC1093 A

Page 1: ...ord pull by plug rather than cord when disconnecting charger 4 An extension cord should not be used unless absolutely necessary Use of an improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a Pins on plug of extension cord are the same number size and shape as those of plug on charger b Extension cord is properly wired and in good elec...

Page 2: ...e plugged into a properly installed and grounded 110 120VAC outlet in accordance with all local codes and ordinances See Figure 1 This battery charger is for use on a 110 120VAC circuit and has a grounding plug that looks like the plug shown in FIGURE 1A If a properly grounded outlet is not available a temporary adapter like the adapter shown in FIGURE 1B may be used to connect this plug to a two ...

Page 3: ...ect charger clamps only when AC cord is unplugged 2 Never allow clamps to touch each other 3 Attach clips to battery posts and check for a secure connection This will hold the clamps securely and helps to reduce risk of sparking FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION TO REDUCE RISK OF A SPARK NEAR BATTERY a Position AC and DC cords ...

Page 4: ...tion charge the charging voltage remains constant while the actual charging current is reduced to allow for the maximum proper internal chemical energy transfer Stage Three Top Off Charge voltage is automatically maintained and reduced to a predetermined level while current is adjusted for a safe effective 100 battery charge step down regulation mode Ideal for topping off batteries that have been ...

Page 5: ...ode that once started continues for 24 hours and then stops A series of electrical pulses breaks the crystalline form of lead sulfate to return these chemicals into useful battery electrolyte More than 24 hours may be needed to restore If 5 cycles does not improve battery performance discontinue and re cycle the battery 2 10 20 40A allows the user to select the charger rate based on battery size T...

Page 6: ...bed below FIGURE 5 and on the back of charger FIGURE 5 Below the Digital Display are series of four LEDS that light on the following conditions FAULT Lights when any of several faults are detected see F01 through F05 Codes as described above If the Fault LED lights refer to TROUBLESHOOTING for details REV POLARITY Lights when clamps are incorrectly connected to battery terminals CHARGING COMPLETE ...

Page 7: ...riate setting 2 10 20 40A according to battery size POSITIVE GROUNDED VEHICLE Connect the NEGATIVE BLACK charger clamp to the NEGATIVE NEG N ungrounded battery post Then connect the POSITIVE RED battery clamp to the vehicle chassis or engine part away from the battery Do not connect the clamp to the carburetor fuel lines or sheet metal body d Plug battery charger power cord into grounded AC power ...

Page 8: ...utton switch immediately places the charger in the 40 amp charge mode 2 The digital display will countdown to 000 This initial charge on the battery makes sure that the battery is able to take a charge 3 When the 000 count is reached the Start Your Engine LED lights This means the high current circuit is enabled and will energize when the engine starts cranking 4 Crank the engine using manufacture...

Page 9: ...each use clean battery charger clamps be sure to remove any battery fluid that will cause corrode copper clamps Clean outside case of charger with a soft cloth and if necessary mild soap solution Do not allow liquid to enter the charger Do not operate when charger is wet Store charger cords loosely coiled to prevent damage to the cords Do not use charger if cords or clamps have been damaged in any...

Page 10: ... time was allowed for check table in Appendix A page 11 for approximate charging times VERY COLD BATTERY If the battery to be charged is extremely cold in temperatures less than freezing 0º C 32º F it cannot accept a high rate of charge so the initial charge rate will be slow The rate of charge will increase as the battery warms CHARGER FAILS TO CHARGE AND DISPLAYS AN F02 CODE This can mean severa...

Page 11: ...S 20 AMPS 1 HRS 1 5 HRS 3 HRS 3 5 HRS 40 AMPS NR NR NR NR For Charging Batteries 80 to 100 AH Not Recommended for more than 1 hour Not Recommended because of the 18 hour charge time The times shown in the chart above are approximate and refer to an average automotive battery For smaller batteries the charge time should be adjusted using the formula shown below and adding 1 hour to the time calcula...

Page 12: ...ITATIONS This warranty does not cover accessories bulbs fuses and batteries defects resulting from normal wear and tear including chips scratches abrasions discoloration or fading due to usage or exposure to sunlight accidents damage during shipping to our service facility alterations unauthorized use or repair neglect misuse abuse failure to follow instructions for care and maintenance fire flood...

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